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ABB - Installation Products 02509250 - 15/25kV 200 Amp, Loadbreak ELR Bi-Metal Contact -250 - 2/0 Stranded/Compressed or 3/0 Solid/Compact.

ABB Installation Products 02509250 15/25kV 200 Amp, Loadbreak ELR Bi-Metal Contact -250 - 2/0 Stranded/Compressed or 3/0…

UPC: 783786646821


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

This ABB Installation Products 02509250 is a 15/25kV, 200 Amp Loadbreak Elbow Receptacle (ELR) Bi-Metal Contact. Designed for reliable electrical connections, this component is crucial for loadbreak applications within medium voltage systems. It accommodates a range of conductor sizes, specifically supporting 2/0 Stranded/Compressed or 3/0 Solid/Compact conductors. The bi-metal construction ensures compatibility with both copper and aluminum conductors, offering versatility in installation and maintenance. This ELR contact is engineered to meet the demands of utility and industrial power distribution networks, providing a secure and efficient interface for loadbreak operations. Its robust design facilitates safe and dependable operation in challenging electrical environments. The SKU 02509250 is a key component for ensuring the integrity and functionality of medium voltage electrical infrastructure. Manufactured by ABB - Installation Products, this contact is built to exacting standards for performance and longevity. Its specific ratings and conductor compatibility make it a practical choice for power system engineers and technicians. The 200 Amp rating signifies its capacity for continuous current handling in loadbreak scenarios.
  • 15/25kV Voltage Rating
  • 200 Amp Continuous Current
  • Loadbreak Elbow Receptacle (ELR) Bi-Metal Contact
  • Accommodates 2/0 Stranded/Compressed or 3/0 Solid/Compact Conductors
  • ABB - Installation Products Manufacturer

Specifications

Amperage Rating
200 A
Cable Size
2/0 STR AWG , 2/0 COMPR AWG , 3/0 SOL AWG , 3/0 COMPT AWG
Color
Bare
Connection
Compression
Environmental Conditions
Must be Protected/installed into Elbow Connector, Repair Elbow Connector or Replacement Elbow
Insulation
None
Material
Bi-Metal (Aluminum and Copper)
Number Of Holes
1
Standard
IEEE 386
Stud Size
3/8 Inch
Type
Bi-Metal Contact Compression Lug
Voltage Rating
15 to 25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.7500 L
Package Weight (Metric)
0.3400 kg
Die for 12 Ton 13400 or 13642M Hydrualic Tool for Crimping 204210MT Dragon Tooth Terminals, Brown. .301/.289 Gaging

13682

Die for 12 Ton 13400 or 13642M Hydrualic Tool for Crimping 204210MT Dragon Tooth Terminals, Brown. .301/.289 Gaging
HYD POWER TOOL FOR CRIMPING RD-RM

13642M

HYD POWER TOOL FOR CRIMPING RD-RM
Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309

RDC1/0

Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309
U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.

CD6A

U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.
Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated

F4-PS-W-NP

Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated
Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.

AS-K1-H6

Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705010R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705030R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray

E989NNJ-5-HD

Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray
PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

A1212SC-G

PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

Frequently Asked Questions

What is the voltage rating of this ABB ELR contact?

The ABB 02509250 Loadbreak ELR Bi-Metal Contact has a voltage rating of 15/25kV.

What is the current capacity of this loadbreak contact?

This ABB loadbreak contact is rated for 200 Amps.

What conductor sizes can this bi-metal contact accommodate?

This bi-metal contact accommodates 2/0 Stranded/Compressed or 3/0 Solid/Compact conductors.

What type of contact is this ABB product?

This ABB product is a Loadbreak ELR Bi-Metal Contact.

Who is the manufacturer of the 02509250?

The manufacturer of the 02509250 is ABB - Installation Products.

How to Install Elastimold 273ELR/274ELR Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe installation and initial setup of Elastimold 273ELR and 274ELR Loadbreak Elbow Connectors on UD cable. It covers cable preparation, lug crimping, elbow assembly, grounding, and connection to a bushing.

Estimated time: 1h 30m

Tools needed:

Pin wrench, Crimp tool, Wire brush, Hotstick, Suitable sensing device (for voltage test), Wire strippers

Supplies needed:

Elbow Connector Housing, Compression Lug, Probe, Lubricant (Do Not Substitute), No. 14 AWG / 2.5mm copper wire, Appropriate ground connector, HV insulated cap(s) or connector(s)

  1. Prepare for Installation

    DANGER: De-energize all apparatus before beginning installation or removal of parts, except for test point caps and indicators. Inspect all package contents and components for damage, proper rating, and compatibility with mating parts. Check threads by threading the probe into the compression lug; replace damaged components if resistance is encountered. If supplied with shipping covers, remove them and replace with appropriate HV insulated caps or connectors before energizing the circuit.

  2. Prepare Cable and Install Compression Lug

    Train the UD cable to ease operation, ensuring a minimum of 20 inches beyond the end of the cable pad mount transformer. For new installations, cut excess cable squarely at the center line of the bushing. Unwrap and bind concentric neutral wires 'X' back from the cable end (e.g., 13 inches for 02509XXX). Remove the insulation shield and insulation from the cable end, cutting squarely and carefully to avoid nicking the conductor. Wire brush bare aluminum conductors immediately and install the compression lug, rotating to spread inhibitor. Align the lug's CONTACT THREADED HOLE WITH THE BUSHING BORE. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe excessive inhibitor from the lug and cable. Remove the insulation shield as shown, then bevel the insulation end a maximum of 1/8 inch. Thoroughly clean the insulation to remove all traces of conductive residue.

  3. Assemble Elbow and Connect Neutral

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant ONLY; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion, then wipe off all excess grease. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring not to cross-thread. The probe must turn freely for approximately four turns before becoming snug. Tighten with a wrench until the wrench bends. Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow, twisting it tight. Twist all neutral wires and the wire from the grounding eye together, then connect them to ground using an appropriate connector. Provide adequate slack in the wires for elbow operation.

  4. Connect Elbow to Bushing

    Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant ONLY if the transformer and elbow are known to be de-energized. Ensure the area is clear of obstructions. Remove the insulated cap from the bushing using a hotstick. Securely fasten a hotstick to the loadbreak connector pulling eye. Withdraw the elbow from the apparatus parking stand with a fast, straight, firm motion, keeping it away from a ground plane. Place the elbow connector receptacle over the bushing plug, inserting the elbow male contact until the first slight resistance is felt. Immediately push the elbow home with a fast, firm, straight motion to engage the internal lock on the elbow and bushing interface. Apply sufficient force. DO NOT OPERATE BY HAND.

  5. Perform Voltage Test (274ELR only)

    For 274ELR models with a test point, remove the test point cap with a hotstick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device; do not use conventional voltage measuring equipment. Use a suitable sensing device designed for capacitive test points, following its manufacturer's directions. Treat the elbow as energized until the 'no voltage' indication is confirmed by other means, as contamination or wrong equipment can give false readings. After testing, clean and lubricate the inside surface of the cap with silicone grease and replace it tightly on the test point.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.