ABB Installation Products 02500190 15-35kV 200 Amp, Loadbreak LR Long Bi-Metal Contact - Size Code 190 - #4 Solid/Compact.…
UPC: 783786625192
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Rated for 15-35kV, 200 Amp medium-voltage applications
- Bi-metal design with copper tip and aluminum crimp barrel for aluminum/copper conductors
- Compatible with 161/162LR, 261/262LR, 375/376LR, and 252LR loadbreak elbows
- Supports #4 AWG solid or compact conductors with 2.88-inch contact length
- Enables safe loadbreak disconnection for maintenance and system reconfiguration
Specifications
Amperage Rating | 200 A |
Cable Size | #4 SOL AWG , #4 COMPT AWG |
Color | Bare |
Connection | Compression |
Connection Type | #4 Solid/Compact |
Connection Type | Loadbreak LR Long |
Current Rating | 200 A |
Environmental Conditions | Must be Protected/installed into Elbow Connector, Repair Elbow Connector or Replacement Elbow |
Insulation | None |
Material | Bi-Metal |
Material | Bi-Metal (Aluminum and Copper) |
Number Of Holes | 1 |
Series | Loadbreak LR Long |
Size | Size Code 190 |
Standard | IEEE 386 |
Stud Size | 3/8 Inch |
Type | Bi-Metal Contact Compression Lug |
Voltage Rating | 15-35kV |
Voltage Rating | 15-35 kV |
Voltage Rating | 15 to 35 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 0.1100 L |
Package Weight (Metric) | 0.0500 kg |
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Frequently Asked Questions
What conductor size is compatible with the 02500190 connector?
The 02500190 connector is compatible with #4 AWG or kcmil conductor sizes.
Which elbows are compatible with 02500XXX connectors?
These units are designed for use with 161/162LR, 261/262LR, 375/376LR, and 252LR elbows.
What types of conductors are compatible with 02500XXX connectors?
The 02500XXX connectors are designed for use with aluminum or copper conductors.
What materials are 02500XXX bi-metallic connectors made of?
The 02500XXX bi-metallic connectors consist of a copper tip section and a universal aluminum crimp barrel.
What items are included in the 02500XXX kit?
Each 02500XXX kit contains one 02500XXX connector and one Crimp Chart CC-0020.
What is the current rating of 02500XXX connectors?
The 02500XXX connectors are designed for 200A loadbreak applications.
Which elbows are compatible with 02500XXX connectors?
These units are designed for use with 161/162LR, 261/262LR, 375/376LR, and 252LR elbows.
What types of conductors are compatible with 02500XXX connectors?
The 02500XXX connectors are designed for use with aluminum or copper conductors.
What materials are 02500XXX bi-metallic connectors made of?
The 02500XXX bi-metallic connectors consist of a copper tip section and a universal aluminum crimp barrel.
What items are included in the 02500XXX kit?
Each 02500XXX kit contains one 02500XXX connector and one Crimp Chart CC-0020.
How to Install Elastimold 252LR Deadbreak Elbow Connectors
This guide provides step-by-step instructions for the safe and proper installation of Elastimold 252LR Deadbreak Elbow Connectors. It covers cable preparation, assembly, and connection to a 25kV class 200 ampere deadbreak bushing.
Estimated time: 1h
Tools needed:
Wrench, Wire brush, Crimp tool, Wire strippers, Cable cutting tool, Fully insulated hot stick
Supplies needed:
Elastimold 252LR Deadbreak Elbow Connector kit (includes Housing, Compression Lug, Probe, Probe Contact, Lubricant, Hold-down Bail), UD cable (with concentric neutral and semi-con shielding), No. 14 AWG (2.5mm) copper wire, Appropriate grounding connector, Elastimold 25kV class 200 ampere deadbreak bushing or accessory device, HV insulated cap(s) or connector(s) (if shipping covers are removed)
- Perform Safety Checks and Initial Inspection
DANGER: De-energize all apparatus before beginning installation or removal of parts. Inspect all components of the 252LR kit and the mating bushing for any damage, verify their ratings, and ensure compatibility. Confirm the elbow housing cable entrance size and compression lug size are appropriate for your cable. Check the probe threads by hand-threading the probe into the compression lug; if resistance is encountered, check for damage and replace the component.
- Train and Prepare the Cable
Train the UD cable as shown in the documentation to facilitate operation. Cut excess cable squarely at the center line of the bushing, ensuring a minimum of 20 inches (508mm) of cable extends beyond the end of the cable pad mount transformer. Unwrap and bind the concentric neutral wires 8-1/2 inches (216mm) back from the end of the cable. Remove the cable shield and insulation squarely, taking extreme care not to nick the conductor.
- Prepare Conductor and Install Compression Lug
Wire brush the bare aluminum conductors immediately after stripping. Install the compression lug onto the conductor, rotating it to spread the inhibitor. Position the compression lug so that its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart provided with the compression lug, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable.
- Remove Semi-Con Shield and Clean Insulation
Remove the semi-con shield as indicated by the cable cut-back template. Bevel the insulation end a maximum of 1/8 inch (3.2mm). Thoroughly clean the insulation to remove all traces of conductive residue, ensuring a clean surface for assembly.
- Assemble Elbow Housing onto Cable
Clean and lubricate the cable insulation and the inside of the elbow housing using only the lubricant supplied in the kit; do not substitute other lubricants. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off any excess silicone lubricant from the assembly.
- Install the Probe
Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, taking care to prevent cross-threading. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.
- Assemble the Hold-Down Bail
Place the hold-down bail into the hold-down bracket. Compress the bail and insert it securely into the brackets.
- Connect Concentric Neutral Wires
Using a separate No. 14 AWG (2.5mm) copper wire or equivalent, insert one end through the grounding eye on the elbow and twist it tightly, ensuring not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector. Provide adequate slack in the wires to allow for elbow operation.
- Connect Elbow to Bushing Plug
WARNING: Lubricate and connect the elbow to the bushing ONLY if the transformer and elbow are known to be de-energized. Clean the receptacle portion of the elbow connector and the mating bushing, then lubricate both with the supplied lubricant. Use a fully insulated hot stick to place the elbow onto the bushing; do not operate by hand. DO NOT SEPARATE IF ENERGIZED.
- Secure Elbow with Hold-Down Bail
Pull the hold-down bail up over the crown or top of the elbow so that the eyebolt on the bail is directly over the operating eye. Tighten the elbow locator by turning the eyebolt in a clockwise direction. Adjust the nut on the eyebolt until it allows the eyebolt to seat securely in the locator, ensuring the nut acts as a stop to prevent excessive force on the elbow. Once the nut is in its final position, it will not require readjustment when removing and replacing the elbow.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.