ABB Installation Products 02509240 15/25kV 200 Amp, Loadbreak ELR Bi-Metal Contact - 240 - 1/0 Stranded/Compressed or 2/0…
UPC: 783786655199
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Rated for 15/25kV and 200A continuous current
- Accommodates 1/0 AWG stranded/compressed or 2/0 AWG solid/compact conductors
- Bi-metal design with copper tip and aluminum crimp barrel for aluminum/copper compatibility
- Compatible with ABB 167/168ELR and 273/274ELR repair elbows
- Enables safe load interruption and electrical isolation under load
Specifications
Amperage Rating | 200 A |
Cable Size | 1/0 STR AWG , 1/0 COMPR AWG , 2/0 SOL AWG , 2/0 COMPT AWG |
Color | Bare |
Connection | Compression |
Current Rating | 200 A |
Environmental Conditions | Must be Protected/installed into Elbow Connector, Repair Elbow Connector or Replacement Elbow |
Insulation | None |
Material | Bi-Metal |
Material | Bi-Metal (Aluminum and Copper) |
Number Of Holes | 1 |
Size | 240 - 1/0 Stranded/Compressed or 2/0 Solid/Compact |
Standard | IEEE 386 |
Stud Size | 3/8 Inch |
Type | Bi-Metal Contact Compression Lug |
Voltage Rating | 15 to 25 kV |
Voltage Rating | 15/25 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 0.7800 L |
Package Weight (Metric) | 0.3540 kg |
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Frequently Asked Questions
What conductor sizes are compatible?
It accommodates 240 AWG stranded/compressed or 2/0 AWG solid/compact conductors.
What is the continuous current rating?
The continuous current rating is 200A.
What voltage ratings does this contact support?
The device supports 15kV and 25kV voltage ratings.
Does this contact support loadbreak switching?
Yes, it features a loadbreak design for safe switching under load.
Is this contact suitable for outdoor use?
Yes, the unit is designed for both indoor and outdoor medium-voltage applications.
How to Install the Elastimold 02509240 Loadbreak Elbow Connector
This guide provides step-by-step instructions for the safe and proper installation of the Elastimold 273ELR/274ELR Loadbreak Elbow Connector, compatible with 02509XXX series UD cables having concentric neutral and extruded insulation shielding. It covers cable preparation, elbow assembly, and grounding.
Estimated time: 1h 30m
Tools needed:
Pin wrench, Wire strippers, Wire brush, Crimp tool, Wrench, Hotstick
Supplies needed:
Elastimold 273ELR/274ELR Elbow Connector Housing, Compression Lug (compatible with 02509XXX cable), Probe, Lubricant (Do Not Substitute), Copper wire (No. 14 AWG / 2.5mm), Grounding connector, HV insulated cap(s) or connector(s)
- De-energize Apparatus and Prepare Cable
De-energize all apparatus before beginning installation or removal of parts, except for test point caps and indicators. Train the UD cable as shown in the product documentation to ease operation. For new installations, cut excess cable squarely at the center line of the bushing. For replacements, use a pin wrench to remove and discard the old probe, then pull the old elbow off the cable with a twisting motion, and cut off the old compression lug.
- Prepare the Cable End
Unwrap and bind the concentric neutral wires 13 inches back from the end of the cable (for 02509XXX series cables). Carefully remove 9-1/2 inches of shield and insulation from the cable end, ensuring a square cut and taking care not to nick the conductor. Wire brush the bare aluminum conductors and immediately install the new compression lug. Rotate the lug to spread the inhibitor and position it so the contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable. Remove 10 inches of insulation shield from the cable end and bevel the insulation end a maximum of 1/8 inch. Thoroughly clean the insulation to remove all traces of conductive residue.
- Assemble the Elbow Connector
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Keep the insulation clean of dirt and grime. Slide the elbow connector onto the cable using a back and forth twisting motion. Wipe off all excess grease. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, taking care not to cross-thread. The probe must turn freely for approximately four turns before becoming snug. Tighten the probe with a wrench until the wrench bends, indicating proper torque.
- Connect Concentric Neutral to Ground
Using a separate No. 14 AWG (2.5mm) copper wire or equivalent, insert one end through the grounding eye on the elbow. Twist the wire tight, taking care not to damage the eye. Twist all neutral wires and the wire from the grounding eye together. Connect the twisted wires to ground using an appropriate connector, ensuring adequate slack in the wires for elbow operation.
- Connect Elbow to Bushing Plug
Ensure both the transformer and the elbow are known to be de-energized before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Securely fasten a hotstick to the loadbreak connector pulling eye. Place the elbow connector receptacle area over the bushing plug, inserting the elbow male contact (arc follower portion) into the bushing until the first slight resistance is felt. Immediately push the elbow home with a fast, firm, straight motion to engage the internal lock on the elbow and bushing interface. Apply sufficient force to ensure the internal lock is fully engaged.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
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What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.