ABB - Installation Products 02509240 - 15/25kV 200 Amp, Loadbreak ELR Bi-Metal Contact - 240 - 1/0 Stranded/Compressed or 2/0 Solid/Compact.
ABB - Installation Products

02509240

UPC: 783786655199


Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Overview

The ABB 02509240 Loadbreak ELR Bi-Metal Contact is a high-reliability disconnect switch rated for 15/25kV and 200A continuous current. Designed for medium-voltage applications, this component ensures safe load interruption and reliable electrical isolation in utility, industrial, and commercial power systems. The bi-metal contact design accommodates 240 AWG stranded/compressed or 2/0 AWG solid/compact conductors, providing versatility for various cable configurations. Its loadbreak capability allows for switching under load without damaging the system, reducing downtime during maintenance or reconfiguration. The unit meets stringent electrical and mechanical standards for outdoor and indoor installations, including harsh environmental conditions. Compatible with standard loadbreak elbows and bushings, the 02509240 integrates seamlessly into existing ABB and third-party medium-voltage systems. Ideal for switchgear, transformers, and distribution networks where operational safety and durability are critical.
  • Rated for 15/25kV and 200A continuous current
  • Loadbreak design enables safe switching under load
  • Bi-metal contacts support 240-1/0 stranded or 2/0 solid/compact conductors
  • Compatible with standard loadbreak elbows and bushings
  • Suitable for indoor/outdoor medium-voltage applications

Specifications

Amperage Rating
200 A
Cable Size
1/0 STR AWG , 1/0 COMPR AWG , 2/0 SOL AWG , 2/0 COMPT AWG
Color
Bare
Connection
Compression
Current Rating
200 A
Environmental Conditions
Must be Protected/installed into Elbow Connector, Repair Elbow Connector or Replacement Elbow
Insulation
None
Material
Bi-Metal
Material
Bi-Metal (Aluminum and Copper)
Number Of Holes
1
Size
240 - 1/0 Stranded/Compressed or 2/0 Solid/Compact
Standard
IEEE 386
Stud Size
3/8 Inch
Type
Bi-Metal Contact Compression Lug
Voltage Rating
15 to 25 kV
Voltage Rating
15/25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.7800 L
Package Weight (Metric)
0.3540 kg
Mechanical Crimp Tool with 5/8 Inch Nose Die APPLICATIONS: Designed for use with wide range and H-Tap connectors. It has fiberglass handles and comes with "O" and "D" Nose Dies. It has an output of 4.5 tons.

OD581

Mechanical Crimp Tool with 5/8 Inch Nose Die APPLICATIONS: Designed for use with wide range and H-Tap connectors. It has fiberglass handles and comes with "O" and "D" Nose Dies. It has an output of 4.5 tons.
O' Die for OD581 Mechanical Crimp Tool

OJB

O' Die for OD581 Mechanical Crimp Tool
U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.

CD6A

U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.
U-Type Compression Die - Black 2/0 AWG Copper U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.

CD7

U-Type Compression Die - Black 2/0 AWG Copper U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.
Non-Insulated Parallel Splice Connector For Wire Range 6 For Circular Mil Range 20,800-33,100 Length .5 Diameter .365,Metallic

E6-PS-D

Non-Insulated Parallel Splice Connector For Wire Range 6 For Circular Mil Range 20,800-33,100 Length .5 Diameter .365,Metallic
Non-Insulated Butt Splice, Length 0.63 Inches, Width 0.13 Inches, Wire Range 22-18 AWG, Copper, Tin Plated, 100 Pack

2A-18

Non-Insulated Butt Splice, Length 0.63 Inches, Width 0.13 Inches, Wire Range 22-18 AWG, Copper, Tin Plated, 100 Pack
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705010R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705030R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray

E989NNJ-5-HD

Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray
PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

A1212SC-G

PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

Frequently Asked Questions

What conductor sizes are compatible?

It accommodates 240 AWG stranded/compressed or 2/0 AWG solid/compact conductors.

What is the continuous current rating?

The continuous current rating is 200A.

What voltage ratings does this contact support?

The device supports 15kV and 25kV voltage ratings.

Does this contact support loadbreak switching?

Yes, it features a loadbreak design for safe switching under load.

Is this contact suitable for outdoor use?

Yes, the unit is designed for both indoor and outdoor medium-voltage applications.

Frequently Asked Questions about ABB - Installation Products

What technical support does ABB - Installation Products offer?

ABB - Installation Products offers comprehensive technical support through a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services include emergency services, on-site support, remote diagnostics, installation assistance, equipment assessments, and repair coordination. Customers can also access technical resources via email at [email protected].

What are the main product lines offered by ABB - Installation Products?

ABB - Installation Products offers a comprehensive range of electrical distribution and protection solutions, including panelboards like ReliaGear® and ProLine, circuit monitoring systems, softstarters, and modular bus bar systems. Key product lines cover low voltage applications with specialized offerings such as the SMISSLINE TP flexible power distribution bus system, Ekip UP protection and metering relays, and enclosed/open softstarters for industrial and commercial sectors.

What are the key features of ABB - Installation Products products?

ABB - Installation Products feature advanced, user-friendly design elements optimized for industrial applications. Key features include 2-in-1 Push-in Spring connection technology allowing ferruled and rigid cable connections, tool-free mounting, robust vibration and shock-proof design, and front-accessible terminals. The products deliver high connection capacities up to 18.5 kW, support motor starting solutions, provide short-circuit fuseless protection to 100 kA, and enable faster, more intuitive installation with one-hand mounting and automated wiring capabilities.

What environmental ratings do ABB - Installation Products products have?

ABB - Installation Products offer robust environmental ratings across multiple standards, including IP54 to IP66 protection levels and NEMA Type 1 to Type 4X enclosures. These ratings ensure superior protection against dust, water, and corrosion for both indoor and outdoor industrial applications, with certifications that meet stringent environmental performance requirements.

What accessories are available for ABB - Installation Products products?

ABB - Installation Products offers a comprehensive range of accessories designed to enhance functionality and connectivity across industrial control systems. Key accessories include auxiliary contact blocks, signaling contacts, shunt trips, undervoltage releases, electronic timers, interlocks, interface relays, terminal blocks, and connection accessories. These accessories are compatible with SMISSLINE TP plug-in distribution systems and Unifix AD busbar systems, allowing for easy installation and configuration of manual motor starters, circuit breakers, and other electrical components.

What is ABB - Installation Products's warranty policy?

ABB - Installation Products offers a standard 1-year factory warranty for most installation products, with options to extend warranty coverage up to 5 years for specific product lines like low voltage circuit breakers. Extended warranty requires online registration through ABB's Extended Warranty Tool, which verifies product application and provides additional coverage for manufacturing defects and factory-mounted accessories.

What industries and applications are ABB - Installation Products products used for?

ABB - Installation Products serve critical electrical infrastructure needs across diverse industries including Energy, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their products cover essential applications such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems, engineered for high-reliability environments with a strong emphasis on safety, efficiency, and sustainability.

What communication protocols do ABB - Installation Products products support?

ABB - Installation Products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with high-speed data transmission capabilities up to 100 Mbps and support for various network topologies.

How are ABB - Installation Products products typically installed?

ABB - Installation Products are installed through a professional, systematic process emphasizing fast, intuitive wiring and tool-free mounting. Typical installation involves precise equipment verification, secure electrical connections, and comprehensive testing, including foundation frame assessment, busbar and cable connections, earthing system establishment, and thorough pre-commissioning functional tests to ensure optimal performance and reliability.

What certifications and standards do ABB - Installation Products products comply with?

ABB - Installation Products products meet rigorous international certifications including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products comply with critical standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, ensuring high performance and reliability across industrial installation applications.