ABB Installation Products 02500180 15-35kV 200 Amp, Loadbreak LR Long Bi-Metal Contact - Size Code 180 - #6…
UPC: 783786629404
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15-35kV voltage rating with 200A current capacity
- Bi-metal construction (copper tip + aluminum crimp barrel) for aluminum/copper conductor compatibility
- Size Code 180, 2.88-inch length, optimized for #6 stranded/compressed conductors
- Designed for loadbreak applications with ABB 161/162LR, 261/262LR, 375/376LR, and 252LR elbows
- Includes crimp chart (CC-0020) for installation guidance
Specifications
Amperage Rating | 200 A |
Cable Size | #6 STR AWG , #6 COMPR AWG |
Color | Bare |
Connection | Compression |
Connection Type | Loadbreak LR Long Contact |
Current Rating | 200 A |
Environmental Conditions | Must be Protected/installed into Elbow Connector, Repair Elbow Connector or Replacement Elbow |
Insulation | None |
Material | Bi-Metal (Aluminum and Copper) |
Material | Bi-Metal |
Number Of Holes | 1 |
Size | Size Code 180, #6 Stranded/Compressed, 2.88 inch long |
Standard | IEEE 386 |
Stud Size | 3/8 Inch |
Type | Bi-Metal Contact Compression Lug |
Voltage Rating | 15 to 35 kV |
Voltage Rating | 15-35 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 0.1100 L |
Package Weight (Metric) | 0.0500 kg |
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Frequently Asked Questions
What does the 02500XXX kit include?
Each kit contains one 02500XXX connector and one Crimp Chart CC-0020.
Which elbows are compatible with 02500XXX connectors?
They are designed for use with 161/162LR, 261/262LR, 375/376LR, and 252LR elbows.
What conductor types are compatible with 02500XXX?
The 02500XXX connectors are designed for use with both aluminum and copper conductors.
What materials are 02500XXX connectors made from?
These bi-metallic connectors feature a copper tip section and a universal aluminum crimp barrel.
What is the 02500XXX product?
The 02500XXX is an ALL 200A Loadbreak Long Bi-Metal Contact.
What is the 02500XXX product?
The 02500XXX is an ALL 200A Loadbreak Long Bi-Metal Contact.
What materials are 02500XXX connectors made from?
These bi-metallic connectors feature a copper tip section and a universal aluminum crimp barrel.
What conductor types are compatible with 02500XXX?
The 02500XXX connectors are designed for use with both aluminum and copper conductors.
Which elbows are compatible with 02500XXX connectors?
They are designed for use with 161/162LR, 261/262LR, 375/376LR, and 252LR elbows.
What does the 02500XXX kit include?
Each kit contains one 02500XXX connector and one Crimp Chart CC-0020.
How to Install Elastimold 252LR Deadbreak Elbow Connectors
This guide provides step-by-step instructions for installing Elastimold 252LR Deadbreak Elbow Connectors, including cable preparation, assembly, and connection to a deadbreak bushing. Ensure all safety precautions are followed.
Estimated time: 1h 30m
Tools needed:
Wrench, Cable cut-back template, Wire brush, Crimp tool, Wire strippers, Fully insulated hot stick
Supplies needed:
Elbow Connector Housing, Compression Lug, Probe, Probe Contact, Lubricant (supplied), Hold-down Bail, UD cable, No. 14 AWG Copper Wire, Grounding connector
- Perform Pre-Installation Checks
DANGER: All apparatus must be de-energized during installation. Inspect all parts for damage, rating, and compatibility. Verify the elbow housing cable entrance and compression lug sizes fit the cable. Check probe threads by hand-threading into the lug. Ensure all required tools are at hand and maintain cleanliness. If the test point cap is not installed, lubricate and install it.
- Train and Cut Cable
Train the UD cable to ease operation, ensuring a minimum of 20 inches (508mm) extends beyond the end of the cable pad mount transformer. Cut any excess cable squarely at the bushing's center line.
- Prepare Cable End
Prepare the cable using the cut-back template. Unwrap and bind concentric neutral wires 8-1/2 inches (216mm) from the cable end. Remove the shield and insulation, cutting squarely without nicking the conductor. Wire brush bare conductors, then immediately install the compression lug, rotating to spread inhibitor and aligning the threaded hole with the bushing bore. Crimp the lug according to the crimp chart, rotating 180 degrees for each successive crimp. Carefully wipe excessive inhibitor from the lug and cable. Remove the semi-con shield and bevel the insulation end a maximum of 1/8 inch (3.2mm). Thoroughly clean the insulation to remove all conductive residue.
- Assemble Elbow Connector
Clean and lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable with a back-and-forth twisting motion, then wipe off all excess lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, ensuring not to cross-thread, then tighten with the supplied wrench until the wrench bends.
- Assemble Hold-down Bail
Place the hold-down bail into the hold-down bracket, compressing the bail and inserting it securely into the brackets.
- Connect Concentric Neutral
Connect the concentric neutral. Insert one end of a separate No. 14 AWG (2.5mm) copper wire through the grounding eye on the elbow and twist tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, providing adequate slack for elbow operation.
- Connect Elbow to Bushing
DANGER: Ensure the transformer and elbow are known to be de-energized before proceeding. Clean the receptacle portion of the elbow connector and the mating bushing, then lubricate with the supplied lubricant. Use a fully insulated hot stick to place the elbow onto the bushing. DO NOT OPERATE BY HAND. DO NOT SEPARATE IF ENERGIZED.
- Secure Elbow with Bail
Secure the elbow with the hold-down bail. Pull the bail up over the crown of the elbow so the eyebolt aligns directly over the operating eye. Tighten the eyebolt clockwise to secure it in the elbow locator. Adjust the nut on the eyebolt to act as a stop, preventing excessive force on the elbow, ensuring it seats securely.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.