ABB Installation Products 02509230 15/25kV 200 Amp, Loadbreak ELR Bi-Metal Contact - 230 - #1 Stranded/Compressed or 1/0…
UPC: 783786637607
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15/25kV Voltage Rating
- 200 Amp Current Rating
- Loadbreak ELR Bi-Metal Contact
- Compatible with #1 Stranded/Compressed or 1/0 Solid/Compact Conductors
- ABB Manufacturer - SKU 02509230
Specifications
Amperage Rating | 200 A |
Cable Size | #1 STR AWG , #1 COMPR AWG , 1/0 SOL AWG , 1/0 COMPT AWG |
Color | Bare |
Connection | Compression |
Current Rating | 200 A |
Environmental Conditions | Must be Protected/installed into Elbow Connector, Repair Elbow Connector or Replacement Elbow |
Insulation | None |
Material | Bi-Metal |
Material | Bi-Metal (Aluminum and Copper) |
Number Of Holes | 1 |
Series | ELR |
Size | #1 Stranded/Compressed or 1/0 Solid/Compact |
Standard | IEEE 386 |
Stud Size | 3/8 Inch |
Type | Bi-Metal Contact Compression Lug |
Voltage Rating | 15/25 kV |
Voltage Rating | 15 to 25 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 0.7500 L |
Package Weight (Metric) | 0.3400 kg |
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Frequently Asked Questions
What conductor sizes does the 02509230 connector support?
The 02509230 connector supports #1 AWG stranded/compressed or 1/0 AWG solid/compressed conductors.
Which repair elbows are compatible with 02509XXX connectors?
The 02509XXX units are designed for use with 167/168ELR and 273/274ELR repair elbows.
What materials are 02509XXX bi-metallic connectors made from?
The connectors feature a copper tip section and a universal aluminum crimp barrel.
What conductor types are compatible with 02509XXX bi-metallic connectors?
These bi-metallic connectors are designed for use with either aluminum or copper conductors.
What is included in the 02509XXX connector kit?
Each 02509XXX kit contains one connector and one CC-0020 crimp chart.
What are the voltage and current ratings for 02509230?
The 02509XXX series, including 02509230, is rated for 15/25kV and 200A.
What conductor sizes does the 02509230 connector support?
The 02509230 connector supports #1 AWG stranded/compressed or 1/0 AWG solid/compressed conductors.
Which repair elbows are compatible with 02509XXX connectors?
The 02509XXX units are designed for use with 167/168ELR and 273/274ELR repair elbows.
What materials are 02509XXX bi-metallic connectors made from?
The connectors feature a copper tip section and a universal aluminum crimp barrel.
What conductor types are compatible with 02509XXX bi-metallic connectors?
These bi-metallic connectors are designed for use with either aluminum or copper conductors.
How to Install Elastimold 273ELR/274ELR Loadbreak Elbow Connectors
This guide provides detailed instructions for the safe installation and initial setup of Elastimold 273ELR and 274ELR Loadbreak Elbow Connectors, including cable preparation, component assembly, and grounding procedures.
Estimated time: 1h 30m
Tools needed:
Pin wrench, Wire brush, Crimp tool, Wrench, Hotstick, Suitable sensing device (for voltage test point, if applicable)
Supplies needed:
Elastimold Lubricant (Do Not Substitute), Elbow Connector Housing, Compression Lug, Probe, No. 14 AWG / 2.5mm Copper Wire, Grounding connector, HV insulated cap or connector (if replacing shipping covers), Silicone grease (for test point cap)
- Prepare for Installation
Ensure all apparatus is de-energized before beginning installation. Inspect all package contents for completeness and damage. Verify proper fit of components with the cable and/or mating products. Check the probe threads by hand-threading into the compression lug; if resistance is encountered, replace damaged components. Have all required tools at hand and maintain cleanliness throughout the procedure.
- Train and Prepare the Cable
Train the UD cable to ease future operation, ensuring at least 20 inches beyond the end of the cable pad mount transformer. Cut the excess cable squarely at the center line of the bushing. Unwrap and bind the concentric neutral wires 13 inches back from the end of the cable. Carefully remove the shield and insulation from the cable end, cutting squarely and taking care not to nick the conductor.
- Install and Crimp the Compression Lug
Wire brush the bare aluminum conductors immediately after stripping. Install the compression lug, rotating it to spread the inhibitor. Position the compression lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the manufacturer's chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable.
- Prepare Cable Insulation
Remove the insulation shield as shown in the documentation. Bevel the insulation end a maximum of 1/8 inch. Thoroughly clean the insulation to remove all traces of conductive residue, ensuring a straight, smooth, and squared finish.
- Assemble the Elbow Connector
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess grease. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring not to cross-thread. The probe should turn freely for approximately four turns before becoming snug. Tighten the probe with a wrench until the wrench bends, indicating proper torque.
- Connect the Concentric Neutral
Using a separate No. 14 AWG (2.5mm) copper wire or equivalent, insert one end through the grounding eye on the elbow. Twist it tight, taking care not to damage the eye. Twist all neutral wires together with the wire from the grounding eye and connect them to ground using an appropriate connector. Provide adequate slack in the wires to allow for elbow operation.
- Connect Elbow to Bushing Plug (De-energized)
Ensure the transformer and bushing are de-energized. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Connect the elbow to the bushing plug following operating instructions, using a full insulated hotstick. Do not operate by hand. Apply sufficient force to engage the internal lock on the elbow connector and bushing interface.
- (Optional) Perform Voltage Test (if 274ELR with test point)
If using a 274ELR with a test point, remove the test point cap with a hotstick, peeling it off at an angle. Use a suitable sensing device designed for capacitive test points to determine if the cable is energized; do not use conventional voltage measuring equipment. Treat the elbow as energized until the 'no voltage' indication is confirmed by other means. After testing, clean and lubricate the inside surface of the cap with silicone grease and replace it tightly on the test point.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.