ABB Installation Products 02509210 15/25kV 200 Amp, Loadbreak ELR Bi-Metal Contact - 210 - #3 Stranded/Compressed or #2…
UPC: 783786665945
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15/25kV voltage rating for medium-voltage applications
- 200 Amp continuous current rating
- Bi-metal construction with copper tip and aluminum crimp barrel
- Supports #3 Stranded/Compressed or #2 Solid/Compact conductors
- Compatible with ABB 167/168ELR and 273/274ELR repair elbows
Specifications
Amperage Rating | 200 A |
Cable Size | #3 STR AWG , #3 COMPR AWG , #2 SOL AWG |
Color | Bare |
Connection | Compression |
Connection Type | Crimp |
Current Rating | 200 A |
Environmental Conditions | Must be Protected/installed into Elbow Connector, Repair Elbow Connector or Replacement Elbow |
Insulation | None |
Material | Copper (tip) + Aluminum (barrel) |
Material | Bi-Metal (Aluminum and Copper) |
Number Of Holes | 1 |
Series | Loadbreak ELR |
Size | Size 210 |
Standard | IEEE 386 |
Stud Size | 3/8 Inch |
Type | Bi-Metal Contact Compression Lug |
Voltage Rating | 15/25kV |
Voltage Rating | 15 to 25 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 0.7500 L |
Package Weight (Metric) | 0.3400 kg |
RDC1/0
Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309
F4-PS-W-NP
Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated
AS-K1-H6
Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.
1SNK705010R0000
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
1SNK705030R0000
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
E989NNJ-5-HD
Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray
Frequently Asked Questions
Which repair elbows are compatible with 02509XXX connectors?
The units are designed for use with 167/168ELR and 273/274ELR repair elbows.
What conductor types can 02509XXX connectors be used with?
The universal aluminum crimp barrel is designed for use with aluminum or copper conductors.
What materials are 02509XXX bi-metallic connectors made from?
These bi-metallic connectors consist of a copper tip section and a universal aluminum crimp barrel.
What conductor sizes are compatible with the 02509210 connector?
The 02509210 connector is compatible with #3 AWG stranded/compressed and #2 AWG solid/compressed bi-metal conductors.
What items are included in the 02509XXX kit?
Each kit contains one 02509XXX connector and one Crimp Chart CC-0020.
What is the voltage and current rating of the 02509XXX?
The 02509XXX is a Loadbreak ELR Bi-Metal Contact rated for 15/25kV and 200A.
Which repair elbows are compatible with 02509XXX connectors?
The units are designed for use with 167/168ELR and 273/274ELR repair elbows.
What conductor types can 02509XXX connectors be used with?
The universal aluminum crimp barrel is designed for use with aluminum or copper conductors.
What materials are 02509XXX bi-metallic connectors made from?
These bi-metallic connectors consist of a copper tip section and a universal aluminum crimp barrel.
What conductor sizes are compatible with the 02509210 connector?
The 02509210 connector is compatible with #3 AWG stranded/compressed and #2 AWG solid/compressed bi-metal conductors.
How to Install Elastimold 02509XXX Loadbreak Elbow Connectors
This guide provides step-by-step instructions for the new installation and wiring of Elastimold 273ELR/274ELR Loadbreak Elbow Connectors, designed for terminating UD cable with concentric neutral and extruded insulation shielding to a 25kV class 200A loadbreak bushing.
Estimated time: 1h 30m
Tools needed:
Pin wrench, Wire brush, Crimp tool, Wire strippers, Cable cutting tool, Hotstick, Suitable sensing device for capacitive test points
Supplies needed:
Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Elastimold Lubricant (Do Not Substitute), No. 14 AWG (2.5mm) Copper Wire, Appropriate Grounding Connector, Silicone Grease, HV Insulated Cap(s) or Connector(s) (if replacing shipping covers)
- Prepare for Installation and Cable Training
Ensure all apparatus is de-energized before beginning installation. Inspect all package contents for completeness and damage. Verify all components fit properly with the cable and mating products. Check probe threads by hand-threading into the compression lug; replace damaged components if resistance is met. Train the cable as shown in the documentation to ease future operation. For new installations, cut excess cable squarely at the center line of the bushing.
- Prepare the Cable End and Install Compression Lug
Unwrap and bind concentric neutral wires 13 inches back from the end of the cable (for 02509XXX series). Remove 9-1/2 inches of shield and insulation from the cable end, cutting squarely and taking care not to nick the conductor. Wire brush the bare aluminum conductors thoroughly and immediately install the compression lug. Rotate the lug to spread the inhibitor and position it so the contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart (packaged with the lug), starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable. Remove 2-1/8 inches of insulation shield as shown in the documentation. Bevel the insulation end a maximum of 1/8 inch. Thoroughly clean the insulation to remove all traces of conductive residue.
- Assemble the Elbow Housing and Probe
Lubricate the cable insulation and the inside of the elbow housing with the supplied Elastimold lubricant. DO NOT SUBSTITUTE other lubricants, as they may be harmful. Keep insulation clean. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off any excess grease. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring not to cross-thread. The probe should turn freely for approximately four turns before becoming snug. Tighten the probe with the probe wrench until the wrench bends, indicating proper torque.
- Connect the Concentric Neutral Wires
Insert one end of a separate No. 14 AWG (2.5mm) copper wire through the grounding eye on the elbow. Twist it tight, taking care not to damage the eye. Twist all concentric neutral wires together with the copper wire from the grounding eye. Connect the twisted neutral wires to ground using an appropriate connector. Ensure adequate slack is provided in the wires to allow for elbow operation.
- Connect the Elbow to the Bushing Plug
Lubricate the receptacle portion of the elbow connector and the mating bushing ONLY IF the transformer and elbow are known to be de-energized. Loadbreak connectors must be operated with a full insulated "hotstick" type live-line tool. Do not operate by hand. Securely fasten a hotstick to the loadbreak connector pulling eye. Place the elbow connector receptacle area over the bushing plug, inserting the elbow male contact (arc follower portion) into the bushing until the first slight resistance is felt. Immediately push the elbow home with a fast, firm, straight motion to engage the internal lock on the elbow and bushing interface. Apply sufficient force to ensure the lock engages.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.