ABB Installation Products 00400210 15/25kV, 200 Amp, RLR Contact, Replacement Elbow Connector for Aluminum and Copper…
UPC: 783786658701
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15/25kV rated for medium-voltage systems at 200 Amps
- Bi-metallic construction: copper top section + aluminum crimp barrel
- Accommodates #3 AWG stranded/compressed and #2 AWG solid/compact conductors
- Designed for use with ABB 167/168RLR and 273/274RLR replacement elbows
- Post-crimp length: 11-1/2 inches for secure termination
Specifications
Amperage Rating | 200 A |
Application | Designed for use with 167/168RLR and 273/274RLR Replacement Elbows on Aluminum or Copper Conductors |
Connection | Compression |
Connection Type | Crimp |
Current Rating | 200 A |
Finish | Tin Plated |
Housing Material | Bi-Metal |
Insulation | None |
Material | Bi-Metallic (Copper and Aluminum) |
Size | 11.805 inches long |
Size | #3 AWG Stranded or Compressed, #2 AWG Solid or Compact |
Special Features | Bi-Metallic Connector. Comes with Crimp Chart |
Type | Contact RLR |
Voltage Rating | 15/25 kV |
Voltage Rating | 15 to 25 kV |
Wire Size | #3 STR/COMPR AWG , #2 SOL/COMPT AWG |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 0.0010 L |
Package Weight (Metric) | 0.0010 kg |
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What conductor materials are compatible with these connectors?
The connectors are designed for use with either aluminum or copper conductors.
Which replacement elbows are compatible with these connectors?
These connectors are designed for use with 167/168RLR and 273/274RLR replacement elbows.
What materials are 00400XXX connectors made of?
The 00400XXX bi-metallic connectors consist of a copper tip section and an aluminum crimp barrel.
What conductor sizes does 00400210 support?
Product 00400210 supports #3 AWG stranded/compressed and #2 AWG solid/compressed bi-metal conductors.
What is the product type and electrical rating?
The product is a 15/25kV 200A Loadbreak RLR Contact, identified by the code 00400XXX.
What is the product type and electrical rating?
The product is a 15/25kV 200A Loadbreak RLR Contact, identified by the code 00400XXX.
What conductor materials are compatible with these connectors?
The connectors are designed for use with either aluminum or copper conductors.
Which replacement elbows are compatible with these connectors?
These connectors are designed for use with 167/168RLR and 273/274RLR replacement elbows.
What materials are 00400XXX connectors made of?
The 00400XXX bi-metallic connectors consist of a copper tip section and an aluminum crimp barrel.
What conductor sizes does 00400210 support?
Product 00400210 supports #3 AWG stranded/compressed and #2 AWG solid/compressed bi-metal conductors.
How to Install Elastimold 273RLR/274RLR Loadbreak Replacement Elbow Connectors
This guide provides step-by-step instructions for safely installing Elastimold 273RLR (without Test Point) and 274RLR (with Test Point) loadbreak replacement elbow connectors, converting livefront terminations to deadfront.
Tools needed:
Hotstick (full insulated live-line tool), Cable cutters, Cable stripping tool, Wire brush, Crimping tool, Probe wrench, Screwdriver (for hose clamp), Suitable sensing device (for 274RLR voltage test)
Supplies needed:
Elastimold 273RLR or 274RLR Replacement Elbow Connector Housing, Compression Lug, Probe, Lubricant (supplied, do not substitute), Hose Clamp, Copper wire (No. 14 AWG / 2.5mm or equivalent), Appropriate ground connector, Test point cap (for 274RLR, if not pre-assembled)
- Perform Initial Checks and Safety Precautions
DANGER: All apparatus must be de-energized during installation or removal of part(s). Inspect package contents for completeness and damage. Check all components for proper fit with cable and/or mating products. Verify probe threads by threading into the compression lug; replace if resistance is encountered. Have all required tools at hand and maintain cleanliness. For 274RLR models, lubricate the test point cap with silicone grease and assemble tightly.
- De-energize and Remove Existing Livefront Termination
DANGER: Ensure all apparatus is de-energized before proceeding. Remove the rubber cap from the existing terminator. Cut off and remove the connector at the top of the terminator. Disconnect the ground lead from the base of the terminator. Remove the terminator housing from the cable.
- Prepare the Cable
Train cables to be straight and in-line with the bushing centerline. Measure and cut the cable to 10-1/2 inches from the bushing centerline. Check the distance from the end of the cut cable to the insulation shield. If less than 6-1/2 inches, proceed. If greater, consult your ELASTIMOLD representative. Remove 1-3/8 inches of cable insulation from the end, cutting squarely. DO NOT NICK THE CONDUCTOR.
- Install the Compression Lug
Wire brush the bare aluminum conductor immediately. Install the compression lug, rotating it to spread inhibitor. Position the lug so the contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart packaged with the compression lug, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe excessive inhibitor from the outside of the lug and cable.
- Assemble the Elbow Housing
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE, as other lubricants may be harmful. Keep insulation clean of dirt and grime. Do not use excess grease or introduce any grease into the gap between the lug and the insulation. Slide the elbow connector onto the cable using a back and forth twisting motion. Wipe off all excess grease. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the probe wrench until the wrench bends.
- Connect the Concentric Neutral
Using a separate copper wire (No. 14 AWG / 2.5mm or equivalent), insert one end through the grounding eye on the elbow. Twist it tight, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector. Provide adequate slack in the wires for elbow operation. Add the supplied hose clamp as shown in the diagram and tighten snugly, but do not overtighten.
- Connect the Elbow to the Bushing Plug
Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. LUBRICATE ONLY IF THE TRANSFORMER AND ELBOW ARE KNOWN TO BE DE-ENERGIZED. Securely fasten a hotstick to the loadbreak connector pulling eye. After establishing firm footing and positive control, place the elbow connector receptacle area over the bushing plug. Insert the elbow male contact into the bushing until the first slight resistance is felt (contacts are approximately 2 inches apart). DO NOT HOLD IN THIS POSITION, but immediately push the elbow home with a fast, firm, straight motion to engage the internal lock on the elbow and bushing interface. Apply sufficient force to engage the internal lock.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
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Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.