ABB Installation Products 02500220 15-35kV 200 Amp, Loadbreak LR Long Bi-Metal Contact - Size Code 220 - #2…
UPC: 783786657728
Contact for Pricing
Minimum Qty: 200
Multiplier: 200
*Contact for lower quantities*
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Voltage rating: 15-35kV, Current rating: 200 Amps
- Bi-metal construction (copper tip + aluminum crimp barrel) for aluminum/copper conductor compatibility
- Size code 220, Length: 2.88 inches
- Compatible with #2 stranded/compressed or #1 solid/compact conductors
- Designed for use with ABB 161/162LR, 261/262LR, 375/376LR, and 252LR bolted elbows
Specifications
Amperage Rating | 200 A |
Cable Size | #2 STR AWG , #2 COMPR AWG , #1 SOL AWG , #1 COMPT AWG |
Color | Bare |
Connection | Compression |
Current Rating | 200 A |
Environmental Conditions | Must be Protected/installed into Elbow Connector, Repair Elbow Connector or Replacement Elbow |
Insulation | None |
Material | Bi-Metal |
Material | Bi-Metal (Aluminum and Copper) |
Number Of Holes | 1 |
Series | Loadbreak LR |
Size | Size Code 220 |
Standard | IEEE 386 |
Stud Size | 3/8 Inch |
Type | Bi-Metal Contact Compression Lug |
Voltage Rating | 15-35 kV |
Voltage Rating | 15 to 35 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 0.1700 L |
Package Weight (Metric) | 0.0770 kg |
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Frequently Asked Questions
What is included in the 02500XXX kit?
Each kit contains one 02500XXX connector and one Crimp Chart CC-0020.
What elbows are compatible with 02500XXX connectors?
These connectors are designed for use with 161/162LR, 261/262LR, 375/376LR, and 252LR elbows.
What conductor sizes does 02500220 support?
The 02500220 connector supports #2 AWG for stranded/compressed and #1 AWG for solid/comp. bi-metal conductors.
What is product 02500220?
Product 02500220 is a 200A Loadbreak Long Bi-Metal Contact.
What is included in the 02500XXX kit?
Each kit contains one 02500XXX connector and one Crimp Chart CC-0020.
What elbows are compatible with 02500XXX connectors?
These connectors are designed for use with 161/162LR, 261/262LR, 375/376LR, and 252LR elbows.
What conductor sizes does 02500220 support?
The 02500220 connector supports #2 AWG for stranded/compressed and #1 AWG for solid/comp. bi-metal conductors.
What is product 02500220?
Product 02500220 is a 200A Loadbreak Long Bi-Metal Contact.
What elbows are compatible with 02500XXX connectors?
These connectors are designed for use with 161/162LR, 261/262LR, 375/376LR, and 252LR elbows.
What is included in the 02500XXX kit?
Each kit contains one 02500XXX connector and one Crimp Chart CC-0020.
How to Install the Elastimold 252LR Deadbreak Elbow Connector
This guide provides step-by-step instructions for installing the Elastimold 252LR Deadbreak Elbow Connector, designed to terminate UD cable with concentric neutral and semi-con shielding. It includes cable preparation, elbow assembly, and connection to a 25kV class deadbreak bushing, offering a voltage test point.
Estimated time: 1h 30m
Tools needed:
Wrench, Crimp tool, Wire brush, Hot stick, Wire strippers
Supplies needed:
Elastimold 252LR Elbow Connector Kit (Housing, Compression Lug, Probe, Probe Contact, Hold-down Bail), Lubricant (supplied with kit), No. 14 AWG (2.5mm) Copper Wire, Appropriate ground connector
- Ensure Safety and Inspect Components
DANGER: All apparatus must be de-energized during installation or removal of parts. Do not touch or move energized products. Installation must be performed by competent personnel trained in high voltage electrical equipment safety practices. Inspect all supplied parts (Elbow Connector Housing, Compression Lug, Probe, Probe Contact, Wrench, Lubricant, Hold-down Bail) for damage, correct rating, and compatibility. Verify elbow housing cable entrance and compression lug sizes match your cable. Thread the probe into the lug by hand to check for damage. Remove any shipping covers and replace with appropriate HV insulated caps. Lubricate and install the test point cap if not already present.
- Train and Cut the Cable
Train the UD cable as shown in the documentation to facilitate future operation. Cut the excess cable squarely at the center line of the bushing, ensuring a minimum of 20 inches (508.0mm) beyond the end of the cable pad mount transformer.
- Prepare the Cable End
Unwrap and bind concentric neutral wires 8-1/2 inches (216.0mm) back from the cable end. Remove semi-con shield and insulation, cutting squarely without nicking the conductor. Wire brush bare aluminum conductors immediately. Install the compression lug, rotating to spread inhibitor, aligning its threaded hole with the bushing bore. Crimp the lug per the chart, starting at the crimp line and rotating 180 degrees for each successive crimp. Wipe off excess inhibitor. Remove the remaining semi-con shield and bevel the insulation end a maximum of 1/8 inch (3.2mm). Thoroughly clean insulation to remove all conductive residue.
- Assemble the Elbow Connector
Clean and lubricate the cable insulation and the inside of the elbow housing using only the supplied lubricant. Do not substitute lubricants. Slide the elbow connector onto the cable with a back-and-forth twisting motion. Wipe off all excess silicone lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring not to cross-thread. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.
- Install the Hold-Down Bail
Place the hold-down bail into the hold-down bracket by compressing the bail and inserting it into the brackets.
- Connect Concentric Neutral Wires
Insert one end of a separate No. 14 AWG (2.5mm) copper wire through the grounding eye on the elbow and twist it tightly, taking care not to damage the eye. Twist all concentric neutral wires together and connect them to ground using an appropriate connector. Ensure adequate slack in the wires for elbow operation.
- Connect Elbow to Bushing Plug
Clean the receptacle portion of the elbow connector and the mating bushing, then lubricate them with the supplied lubricant. WARNING: Only lubricate if the transformer and elbow are known to be de-energized. Use a fully insulated hot stick to place the elbow onto the bushing. DANGER: Do not operate by hand. Do not separate if energized.
- Secure the Elbow with the Bail
Pull the hold-down bail up over the crown or top of the elbow so that the eyebolt on the bail is directly over the operating eye. Tighten down on the elbow locator by turning the eyebolt in a clockwise direction. Adjust the nut on the eyebolt until it allows the eyebolt to seat securely in the locator. The nut should act as a stop to prevent the eyebolt from applying excessive force on the elbow. Once the nut is in its final position, it will not need readjustment when removing and replacing the elbow.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.