ABB Installation Products 02500200 15-35kV 200 Amp, Loadbreak LR Long Bi-Metal Contact - Size Code 200 - #4…
UPC: 783786620814
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Voltage rating: 15-35kV for medium-voltage distribution
- Current rating: 200A continuous operation
- Bi-metal construction for high conductivity and mechanical strength
- Compatible with #4 stranded/compressed or #3 solid/compact conductors
- Loadbreak design for safe, arc-quenching disconnection under load
Specifications
Amperage Rating | 200 A |
Cable Size | #4 STR AWG , #4 COMPR AWG , #3 SOL AWG , #3 COMPT AWG |
Color | Bare |
Connection | Compression |
Connection Type | Loadbreak Contact |
Current Rating | 200 A |
Environmental Conditions | Must be Protected/installed into Elbow Connector, Repair Elbow Connector or Replacement Elbow |
Insulation | None |
Material | Bi-Metal (Aluminum and Copper) |
Material | Bi-Metal (Copper and Steel) |
Number Of Holes | 1 |
Size | Size Code 200 |
Standard | IEEE 386 |
Stud Size | 3/8 Inch |
Type | Bi-Metal Contact Compression Lug |
Voltage Rating | 15-35 kV |
Voltage Rating | 15 to 35 kV |
Package Dimensions (L x W x H) | 19.25 IN x 13 IN x 11 IN |
Package Dimensions (L x W x H) | 48.895 cm x 33.02 cm x 27.94 cm |
Package Weight (Imperial) | 0.1700 L |
Package Weight (Metric) | 0.0770 kg |
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Frequently Asked Questions
Which elbows are compatible with 02500XXX units?
The units are designed for use with 161/162LR, 261/262LR, 375/376LR, and 252LR elbows.
What conductor materials can 02500XXX connectors be used with?
These connectors are designed for use with both aluminum or copper conductors.
What materials are 02500XXX bi-metallic connectors made of?
02500XXX bi-metallic connectors consist of a copper tip section and a universal aluminum crimp barrel.
What conductor sizes are compatible with 02500200?
The 02500200 connector is compatible with #4 stranded/compressed and #3 solid/compressed bi-metal conductors.
What is included in the 02500XXX kit?
Each kit contains one 02500XXX connector and one Crimp Chart CC-0020.
What type of product is the 02500200?
The 02500200 is a 200A Loadbreak Long Bi-Metal Contact.
Which elbows are compatible with 02500XXX units?
The units are designed for use with 161/162LR, 261/262LR, 375/376LR, and 252LR elbows.
What conductor materials can 02500XXX connectors be used with?
These connectors are designed for use with both aluminum or copper conductors.
What materials are 02500XXX bi-metallic connectors made of?
02500XXX bi-metallic connectors consist of a copper tip section and a universal aluminum crimp barrel.
What conductor sizes are compatible with 02500200?
The 02500200 connector is compatible with #4 stranded/compressed and #3 solid/compressed bi-metal conductors.
How to Install 252LR Deadbreak Elbow Connectors
This guide provides step-by-step instructions for the safe installation and wiring of Elastimold 252LR Deadbreak Elbow Connectors on UD cable, connecting them to 25kV class deadbreak bushings or accessory devices.
Estimated time: 1h 30m
Tools needed:
Wrench, Cable cut back template, Wire brush, Crimp tool, Wire strippers, Fully insulated hot stick
Supplies needed:
252LR Elbow Connector Housing, Compression Lug, Probe, Probe Contact, Lubricant (supplied with kit), Hold-down Bail, No. 14 AWG (2.5mm) copper wire, Appropriate connector (for grounding neutral wires), HV insulated cap(s) or connector(s) (if shipping covers are present), Test point cap (if not installed)
- De-energize All Apparatus
Ensure all apparatus in the work area are de-energized before beginning installation or removal of any parts. Do not touch or move energized products. Failure to follow this instruction will result in serious or fatal injury.
- Inspect Parts for Damage and Compatibility
Carefully inspect all parts for any damage, and verify their ratings and compatibility with mating parts. If the product is supplied with protective shipping covers, remove them and replace with appropriate HV insulated caps or connectors before submerging or energizing.
- Conduct Pre-assembly Checks
Check the package contents for completeness and damage. Verify the elbow housing cable entrance size and compression lug size for proper fit with the cable. Thread the probe into the compression lug by hand to check for resistance; if encountered, inspect for damage and replace components as needed.
- Prepare Cable for Training
Train the cable as shown in the documentation to facilitate operation. Cut any excess cable squarely at the center line of the bushing, ensuring a minimum of 20 inches (508.0mm) beyond the end of the cable pad mount transformer.
- Prepare Cable Insulation and Neutral Wires
Unwrap and bind the concentric neutral wires 8-1/2 inches (216.0mm) back from the end of the cable. Remove the shield and insulation from the cable end, cutting squarely and taking care not to nick the conductor.
- Install and Crimp Compression Lug
Wire brush the bare aluminum conductors immediately. Install the compression lug, rotating it to spread the inhibitor. Position the lug so the contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe excessive inhibitor from the outside of the lug and cable.
- Remove Semi-con Shield and Clean Insulation
Remove the semi-con shield as shown in the cable cut-back template. Bevel the insulation end a maximum of 1/8 inch (3.2mm). Thoroughly clean the insulation to remove all traces of conductive residue, ensuring a straight, smooth, and squared surface without nicks.
- Lubricate and Slide Elbow Housing
Clean and lubricate the cable insulation and the inside of the elbow housing using only the supplied lubricant. Do not substitute lubricants, as other types may be harmful to this product or its mating product(s). Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess silicone lubricant.
- Align Elbow and Secure Probe
Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring not to cross-thread. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.
- Install Hold-down Bail
Place the hold-down bail into the hold-down bracket. Compress the bail and insert it securely into the brackets.
- Connect Neutral Wires to Ground
Using a separate No. 14 AWG (2.5mm) copper wire or equivalent, insert one end through the grounding eye on the elbow and twist tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, providing adequate slack for elbow operation.
- Connect Elbow to De-energized Bushing
Clean the receptacle portion of the elbow connector and the mating bushing. Lubricate both surfaces with the supplied lubricant ONLY if the transformer and elbow are known to be de-energized. Use a fully insulated hot stick to place the elbow onto the bushing. Do not operate by hand or separate if energized.
- Secure Elbow with Hold-down Bail
Pull the hold-down bail up over the crown or top of the elbow so that the eyebolt on the bail is directly over the operating eye. Tighten the eyebolt by turning it clockwise, adjusting the nut until it allows the eyebolt to seat securely in the locator, preventing excessive force on the elbow. Once the nut is in its final position, it will not need readjustment when removing and replacing the elbow.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.