
ABB Installation Products 00400240 15/25kV, 200 Amp, RLR Contact, Replacement Elbow Connector for Aluminum and Copper…
UPC: 783786623754
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Voltage rating: 15/25kV
- Current rating: 200 Amps
- Compatible with 1/0 stranded/compressed and 2/0 compact/solid conductors
- RLR contact design for secure mechanical and electrical connection
- Suitable for aluminum and copper conductors
Specifications
Amperage Rating | 200 A |
Cable Size | 1/0 STR AWG , 1/0 COMPR AWG , 2/0 SOL AWG , 2/0 COMPT AWG |
Color | Bare |
Connection | Compression |
Environmental Conditions | Must be Protected/installed into Elbow Connector, Repair Elbow Connector or Replacement Elbow |
Insulation | None |
Material | Bi-Metal (Aluminum and Copper) |
Number Of Holes | 1 |
Standard | IEEE 386 |
Stud Size | 3/8 Inch |
Type | Bi-Metal Contact Compression Lug |
Voltage Rating | 15 to 25 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 0.3100 L |
Package Weight (Metric) | 0.1410 kg |

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Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
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Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color GrayFrequently Asked Questions
What items are included in the 00400240 kit?
Each 00400240 kit contains one 00400240 connector and one Crimp Chart CC-0060.
What conductors can the 00400240 connector be used with?
The 00400240 connector is designed for use on both aluminum and copper conductors.
What replacement elbows are compatible with 00400240?
The 00400240 connector is designed for use with 167/168RLR and 273/274RLR replacement elbows.
What materials are used in the 00400240 connector?
The 00400240 bi-metallic connector features a copper tip section and an aluminum crimp barrel.
What conductor sizes are compatible with 00400240?
The 00400240 connector is compatible with 1/0 AWG or kcmil stranded/compressed, and 2/0 AWG or kcmil solid/compressed bi-metal conductors.
What conductor sizes are compatible with 00400240?
The 00400240 connector is compatible with 1/0 AWG or kcmil stranded/compressed, and 2/0 AWG or kcmil solid/compressed bi-metal conductors.
What materials are used in the 00400240 connector?
The 00400240 bi-metallic connector features a copper tip section and an aluminum crimp barrel.
What replacement elbows are compatible with 00400240?
The 00400240 connector is designed for use with 167/168RLR and 273/274RLR replacement elbows.
What conductors can the 00400240 connector be used with?
The 00400240 connector is designed for use on both aluminum and copper conductors.
What items are included in the 00400240 kit?
Each 00400240 kit contains one 00400240 connector and one Crimp Chart CC-0060.
How to Install Elastimold 273RLR/274RLR Loadbreak Replacement Elbow Connectors
Install Elastimold 273RLR/274RLR Loadbreak Replacement Elbow Connectors to convert a livefront termination to deadfront for UD cable. This guide covers cable preparation, lug installation, elbow assembly, neutral connection, and final connection to a bushing.
Estimated time: 1h 30m
Tools needed:
Probe wrench, Wire brush, Crimping tool, Hotstick, Wire strippers
Supplies needed:
Replacement elbow connector housing, Compression lug, Probe, Lubricant, Hose clamp, Copper wire (No. 14 AWG / 2.5mm), Test point cap (for 274RLR), Silicone grease
- De-energize Apparatus and Remove Livefront Termination
DANGER: All apparatus must be de-energized during installation or removal of parts. Remove the rubber cap from the terminator. Cut off the connector at the top of the terminator. Disconnect the ground lead from the base of the terminator. Remove the terminator housing from the cable.
- Prepare the Cable
Train cables to be straight and in-line with the bushing centerline. Cut the cable to 10-1/2 inches from the bushing centerline. Remove 1-3/8 inches of cable insulation from the end, cutting squarely and without nicking the conductor.
- Install the Compression Lug
Wire brush the bare aluminum conductor. Immediately install the compression lug, rotating it to spread inhibitor. Position the lug so the contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe excessive inhibitor from the outside of the lug and cable.
- Assemble the Elbow Housing
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE. Slide the elbow connector onto the cable using a back and forth twisting motion. Wipe off all excess grease. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.
- Connect the Concentric Neutral
Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow and twist tightly. Twist all neutral wires and connect them to ground using an appropriate connector, providing adequate slack for elbow operation. Add the supplied hose clamp as shown and tighten snugly, but do not overtighten.
- Connect the Elbow to the Bushing Plug (Loadmake Operation)
Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant ONLY IF THE TRANSFORMER AND ELBOW ARE KNOWN TO BE DE-ENERGIZED. Securely fasten a hotstick to the loadbreak connector pulling eye. Place the elbow connector receptacle over the bushing plug, inserting the elbow male contact until the first slight resistance is felt. Immediately push the elbow home with a fast, firm, straight motion to engage the internal lock.
- Perform Voltage Test (274RLR ONLY)
Remove the test point cap with a hotstick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device; it is not directly connected to the conductor. Use a suitable sensing device made for capacitive test points to determine if the cable is energized. Treat the elbow as energized until the 'no voltage' test point indication is confirmed by other means. After testing, clean and lubricate the inside surface of the cap with silicone grease and replace it on the test point.
- Loadbreak Operation (Optional)
To disconnect, firmly tighten a hotstick to the loadbreak connector pulling eye. Slightly rotate the connector clockwise to break surface friction. Withdraw the connector from the bushing with a fast, firm, straight motion, being careful not to place the connector near a ground plane. Place the connector on an appropriate accessory device.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
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What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.





