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ABB - Installation Products 00400230 - 15/25kV, 200 Amp, RLR Contact, Replacement Elbow Connector for Aluminum and Copper Conductors, 230 - for Conductor size #1 - Stranded/Compressed, 1/0 Compact/Solid

ABB Installation Products 00400230 15/25kV, 200 Amp, RLR Contact, Replacement Elbow Connector for Aluminum and Copper…

UPC: 783786358168


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

ABB 00400230 is a 15/25kV, 200 Amp RLR (Reversible Loadbreak) replacement elbow connector engineered for #1 AWG stranded/compressed and 1/0 AWG compact/solid aluminum and copper conductors. This bi-metallic connector features a copper tip section and an aluminum crimp barrel, ensuring compatibility with both conductor types while preventing galvanic corrosion per ANSI C119.4 standards. The RLR design enables safe loadbreak operation for connection and disconnection under load, critical for maintenance, fault isolation, and system upgrades in medium-voltage applications. Designed for utility-grade reliability, the 00400230 meets medium-voltage class requirements for underground and overhead distribution systems. It integrates seamlessly with ABB 167/168RLR and 273/274RLR replacement elbows, providing a compact, insulated interface with maintained dielectric strength. The connector’s bi-metallic construction eliminates the need for full conductor re-termination during replacements, reducing downtime and labor costs in substations, switchgear, pad-mounted transformers, and residential/commercial distribution lines. Key specifications include a 200 Amp continuous current rating for 15kV/25kV class systems, with conductor compatibility spanning #1 AWG stranded/compressed and 1/0 AWG compact/solid configurations. Each kit includes the connector and a crimp chart (CC-0060) for precise installation guidance. The product is part of ABB’s medium-voltage accessory line, ensuring field-tested performance and compatibility with ABB and third-party systems. For applications requiring loadbreak functionality and aluminum-to-copper compatibility, the 00400230 delivers a reliable, utility-grade solution.
  • 15/25kV, 200 Amp continuous current rating for medium-voltage systems
  • RLR (Reversible Loadbreak) design enables safe connection/disconnection under load
  • Bi-metallic construction (copper tip + aluminum crimp barrel) for aluminum/copper compatibility
  • Compatible with #1 AWG stranded/compressed and 1/0 AWG compact/solid conductors
  • Designed for use with ABB 167/168RLR and 273/274RLR replacement elbows

Specifications

Amperage Rating
200 A
Cable Size
#1 STR AWG , #1 COMPR AWG , 1/0 SOL AWG , 1/0 COMPT AWG
Color
Bare
Connection
Compression
Connection Type
RLR (Reversible Loadbreak)
Current Rating
200 A
Environmental Conditions
Must be Protected/installed into Elbow Connector, Repair Elbow Connector or Replacement Elbow
Insulation
None
Material
Aluminum/Copper
Material
Bi-Metal (Aluminum and Copper)
Mounting Type
Elbow Connector
Number Of Holes
1
Series
ABB Medium-Voltage Accessory Line
Size
#1 Stranded/Compressed, 1/0 Compact/Solid
Standard
IEEE 386
Stud Size
3/8 Inch
Type
Bi-Metal Contact Compression Lug
Voltage Rating
15/25 kV
Voltage Rating
15 to 25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
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Aluminum One-Hole Lugs - common die series - straight lugs, conductors - AL or CU, Wire Range 300 Stranded, 300 Compressed, 350 Compact, 266.8 (18/1) ACSR, installing dies 96, 299, 655, 321, 316, 13A, 1 1/8-1, 472, CSA 28. Length 3-41/64 inch. Pad 1-1/4 inch wide x 1-11/32 inch long x 11/32 inch thick. (1) 9/16 inch diameter hole. Barrel 1-19/32 inch. Dual Rated for Aluminum and Copper Conductors

SA 300-48

Aluminum One-Hole Lugs - common die series - straight lugs, conductors - AL or CU, Wire Range 300 Stranded, 300 Compressed, 350 Compact, 266.8 (18/1) ACSR, installing dies 96, 299, 655, 321, 316, 13A, 1 1/8-1, 472, CSA 28. Length 3-41/64 inch. Pad 1-1/4 inch wide x 1-11/32 inch long x 11/32 inch thick. (1) 9/16 inch diameter hole. Barrel 1-19/32 inch. Dual Rated for Aluminum and Copper Conductors
Aluminum Meter Socket Lug - One-Hole - for 1/2 inch bolt, Wire Range #6 Stranded - Compressed, #6 Compact. Installing dies 840, 845, TX, 76, 249, 11A. Length 3-1/8 inch. One Hole Pad 9/16 inch Diameter. Pad 1-9/32 inch long x 1/4 inch thick. Barrel 1-3/4 inch. Oxide Inhibitor. Blue Cap. Dual Rated for Aluminum and Copper Conductors

SAKM 6-48

Aluminum Meter Socket Lug - One-Hole - for 1/2 inch bolt, Wire Range #6 Stranded - Compressed, #6 Compact. Installing dies 840, 845, TX, 76, 249, 11A. Length 3-1/8 inch. One Hole Pad 9/16 inch Diameter. Pad 1-9/32 inch long x 1/4 inch thick. Barrel 1-3/4 inch. Oxide Inhibitor. Blue Cap. Dual Rated for Aluminum and Copper Conductors
Aluminum Meter Socket Lug - One-Hole - for 1/2 inch bolt, Wire Range #4 Stranded - Compressed, #4 Compact. Installing dies 840, 845, TX, 76, 249, 11A. Length 3-1/8 inch. One Hole Pad 9/16 inch Diameter. Pad 1-9/32 inch long x 1/4 inch thick. Barrel 1-3/4 inch. Oxide Inhibitor. Orange Cap. Dual Rated for Aluminum and Copper Conductors

SAKM 4-48

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Aluminum Meter Socket Lug - One-Hole - for 3/8 inch bolt, Wire Range #4 Stranded - Compressed, #4 Compact. Installing dies 840, 845, TX, 76, 249, 11A. Length 3-1/8 inch. One Hole Pad 27/64 inch Diameter. Pad 1-9/32 inch long x 1/4 inch thick. Barrel 1-3/4 inch. Oxide Inhibitor. Orange Cap. Dual Rated for Aluminum and Copper Conductors

SAKM 4-38

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Frequently Asked Questions

What conductor types can 00400XXX connectors be used with?

These connectors are suitable for use with either aluminum or copper conductors.

Which replacement elbows are compatible with 00400XXX connectors?

00400XXX connectors are designed for use with 167/168RLR and 273/274RLR replacement elbows.

What materials compose the 00400XXX bi-metallic connectors?

The 00400XXX bi-metallic connectors feature a copper tip section and an aluminum crimp barrel.

What items are included in the 00400XXX kit?

Each 00400XXX kit includes one connector and one Crimp Chart CC-0060.

What conductor sizes does 00400230 accommodate?

The 00400230 connector accommodates #1 AWG or 1/0 kcmil conductor sizes.

What is the product type for 00400230?

Product 00400230 is a 15/25kV 200A Loadbreak RLR Contact.

What conductor types can 00400XXX connectors be used with?

These connectors are suitable for use with either aluminum or copper conductors.

Which replacement elbows are compatible with 00400XXX connectors?

00400XXX connectors are designed for use with 167/168RLR and 273/274RLR replacement elbows.

What materials compose the 00400XXX bi-metallic connectors?

The 00400XXX bi-metallic connectors feature a copper tip section and an aluminum crimp barrel.

What items are included in the 00400XXX kit?

Each 00400XXX kit includes one connector and one Crimp Chart CC-0060.

How to Install the 273RLR/274RLR Loadbreak Replacement Elbow Connectors

This guide provides step-by-step instructions for the safe installation and initial setup of the 273RLR and 274RLR Loadbreak Replacement Elbow Connectors, converting livefront terminations to deadfront for UD cables.

Estimated time: 1h

Tools needed:

Probe Wrench, Wire brush, Hotstick, Cable cutting tool, Wire strippers, Crimping tool, Suitable sensing device

Supplies needed:

Replacement Elbow Connector Housing, Compression Lug, Probe, Lubricant (Do Not Substitute), Hose Clamp, Copper wire (No. 14 AWG / 2.5mm)

  1. De-energize and Remove Existing Livefront Terminator

    DANGER: Ensure all apparatus is de-energized before proceeding with any installation or removal. Remove the rubber cap from the existing terminator. Cut off the connector at the top of the terminator. Disconnect the ground lead from the base of the terminator. Remove the terminator housing from the cable.

  2. Prepare the Cable

    Train the cable to be straight and in-line with the bushing centerline. Measure and cut the cable to 10-1/2 inches from the bushing centerline. Verify the insulation shield measures less than 6-1/2 inches from the end of the cut cable; if greater, consult an ELASTIMOLD representative. Carefully remove 1-3/8 inches of cable insulation from the end, ensuring a square cut and avoiding nicks to the conductor.

  3. Install the Compression Lug

    Wire brush the bare aluminum conductor immediately after stripping. Install the compression lug onto the conductor, rotating it to spread the inhibitor. Align the lug's threaded hole with the bushing bore. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Wipe off any excessive inhibitor from the outside of the lug and cable.

  4. Assemble the Elbow Connector

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off any excess grease. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.

  5. Connect the Concentric Neutral

    Insert one end of a No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow and twist it tight, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack for elbow operation. Add the supplied hose clamp as shown in the diagram and tighten it snugly, but do not overtighten.

  6. Connect the Elbow to the Bushing Plug

    DANGER: Lubricate the receptacle portion of the elbow connector and the mating bushing ONLY if the transformer and elbow are known to be de-energized. Using a full insulated hotstick type live-line tool, connect the elbow to the bushing plug. DO NOT OPERATE BY HAND. Place the elbow connector receptacle over the bushing plug, inserting the elbow male contact until slight resistance is felt (contacts approximately 2 inches apart). Immediately push the elbow home with a fast, firm, straight motion to engage the internal lock on the elbow and bushing interface.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.