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Woodhead 5121 - Wire Rope Festoon Car Round, 23.11mm (.910") Cable Height - Maximum

Woodhead 5121 Wire Rope Festoon Car Round, 23.11mm (.910") Cable Height - Maximum

Alternate Item Number: 1301250001

UPC: 786788051211


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Specification Sheet

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The Woodhead Wire Rope Festoon Car, SKU 5121, represents a critical component in robust industrial cable management systems. Engineered for reliability and smooth operation, this festoon car is designed to guide and support wire rope, ensuring efficient and safe movement of power and control cables in demanding environments. With a maximum cable height capacity of 23.11mm (0.910 inches), it is precisely suited for applications requiring secure and organized cable routing along overhead crane systems, material handling equipment, and automated production lines. Woodhead, a trusted name in industrial electrical components, delivers exceptional quality and durability with this festoon car. Its round design facilitates easy installation onto I-beam tracks and promotes seamless traversal, minimizing friction and wear on both the car and the supported cables. This reduction in wear is paramount for extending the operational lifespan of critical electrical infrastructure, preventing costly downtime, and ensuring consistent performance in high-cycle applications. The robust construction of the Woodhead festoon car is built to withstand the rigors of manufacturing plants, heavy industrial facilities, and logistics operations where equipment reliability is non-negotiable. This intermediate car is an integral part of a comprehensive festoon system, working in conjunction with lead and tail cars to create a flexible and organized pathway for cables. Its primary function is to maintain proper cable tension and prevent snagging or damage, which is essential for the continuous operation of machinery. The 23.11mm maximum cable height specification ensures compatibility with a range of cable diameters commonly used in industrial settings for power, data, and control signals. Professionals rely on Woodhead's commitment to quality to provide solutions that not only meet but exceed industry standards for safety and performance. Key benefits of integrating the Woodhead Wire Rope Festoon Car into your operations include: * **Enhanced Cable Protection:** Minimizes abrasion and stress on cables, extending their service life. * **Smooth Operation:** The round design and precision engineering ensure effortless movement along the track. * **Increased System Reliability:** Reduces the risk of cable-related failures and operational interruptions. * **Durable Construction:** Built to withstand harsh industrial conditions and continuous use. * **Efficient Cable Management:** Provides organized and secure routing for power and control cables. Applications for this Woodhead festoon car are widespread across various industrial sectors. It is an ideal solution for: * Overhead cranes and hoists * Automated storage and retrieval systems (AS/RS) * Conveyor systems * Manufacturing assembly lines * Port and shipyard equipment * Any application requiring mobile power and control for moving equipment. By choosing the Woodhead Wire Rope Festoon Car, businesses invest in a proven cable management solution that contributes to operational efficiency, safety, and long-term cost savings. The SKU 5121 signifies a commitment to quality and performance that industrial professionals have come to expect from Woodhead.
  • Designed for wire rope festoon systems
  • Maximum cable height capacity: 23.11mm (0.910")
  • Promotes smooth, low-friction cable movement
  • Enhances cable protection and system reliability
  • Durable construction for demanding industrial environments

Specifications

Brand Name
Aero-Motive
Load
Light
Sub Brand
Aero-Motive
Thickness
51.40mm (2.024")
Thickness
2.024 in
Thickness
51.4 mm
Type
Car - Intermediate
Package Weight (Imperial)
0.410 L
Package Weight (Metric)
0.186 kg
Wire Rope Festoon Car Flat

5111

Wire Rope Festoon Car Flat
VH System Support - Fits to Conduit Size NW/Metric 48/50, Color Gray

SVH-48-010

VH System Support - Fits to Conduit Size NW/Metric 48/50, Color Gray
Wire Rope Festoon Saddle Assembly (.490-.910") Diameter

5122

Wire Rope Festoon Saddle Assembly (.490-.910") Diameter
Box Track, Festoon Tow Rope

5400TR

Box Track, Festoon Tow Rope
Flat Festoon Cable Gland #14/12 Olflex Connector, PVC

42BC

Flat Festoon Cable Gland #14/12 Olflex Connector, PVC
Wire Rope Festoon Wire

5104

Wire Rope Festoon Wire
Standard Box Track System, End Cap

5200EC

Standard Box Track System, End Cap
Standard Box Track System - 5200 - 5300 Track

520012

Standard Box Track System - 5200 - 5300 Track

Frequently Asked Questions

What is the maximum cable height for this festoon system?

The maximum cable height for the Aero-Motive Wire-Rope Festoon Systems is 23.11mm (.910 inches).

What is the maximum combined cable weight per car?

The maximum combined cable weight per car is 4.08kg (9.0 lb).

What is the maximum travel speed for this system?

The maximum travel speed for this system is 121.92 meters per minute (400 feet per minute).

What type of wheels does this festoon car use?

The festoon car uses steel wheels with sealed ball bearings.

What are the physical dimensions of the festoon car?

The car has a depth of 51.40mm (2.024 inches), a height of 127.00mm (5.000 inches), and a length of 86.25mm (3.400 inches).

What material is the festoon car primarily made of?

The car is made of Nylon material for the resin components.

Is this an intermediate or end car for the festoon system?

This component type is an intermediate car for the festoon system.

Frequently Asked Questions about Woodhead

What certifications and standards do Woodhead products comply with?

Woodhead products are certified to multiple rigorous industrial standards, including UL Listed, CSA Certified, NSF Certified, and IP69K Rated. Their wiring devices meet FDA compliance requirements for food-related applications, and are tested to international standards like JIS Z2801/ISO 22196 for antimicrobial performance. These certifications demonstrate Woodhead's commitment to safety, durability, and quality across industrial, food processing, and harsh environment applications.

What industries and applications are Woodhead products used for?

Woodhead products serve a wide range of industrial applications including manufacturing, construction sites, food and beverage processing, shipyards, utility plants, and maintenance operations. Their specialized wiring devices and outlet boxes are designed for harsh environments like wet locations, petrochemical facilities, and heavy-duty industrial settings, with specific product lines for assembly stations, workstations, and portable power needs.

What are the key features of Woodhead products?

Woodhead products feature advanced industrial-grade design with key capabilities including IP69K water resistance, FDA-compliant materials, antimicrobial silicone rubber construction, and UL/CSA certifications. Their product lines span wet-location wiring devices, heavy-duty industrial connectors, portable lighting, and control solutions engineered for extreme environments like food processing, petrochemical, and manufacturing applications.

What are the main product lines offered by Woodhead?

Woodhead offers a comprehensive range of industrial connectivity solutions, including circular connectors, cordsets, and connectivity products for automation and industrial environments. Their product lines cover multiple series such as the 29W, 35, 32G, and 1000-series connectors, which are designed for robust industrial applications with various configurations and specifications.

What communication protocols do Woodhead products support?

Woodhead products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, and DeviceNet. These protocols enable flexible connectivity across multiple industrial automation platforms, supporting high-speed data transmission and seamless network integration for diverse industrial applications.