WEG APS9-4-616HD - STANDARD PANEL APS9-4-616HD
WEG

APS9-4-616HD

UPC: 7900060802176

Contact for Pricing

Overview

The **WEG APS9-4-616HD Standard Panel** is a high-performance soft starter designed to optimize motor control in industrial applications, ensuring smooth acceleration and deceleration while minimizing mechanical and electrical stress. Engineered by WEG, a global leader in electric motor solutions, this panel delivers unmatched reliability, energy efficiency, and extended equipment lifespan for three-phase induction motors. Whether you're operating pumps, conveyors, compressors, or HVAC systems, the APS9-4-616HD provides precise voltage control during startup and shutdown, reducing harmful current spikes and preventing damaging voltage sags that can disrupt operations. **Key Features and Benefits:** - **Smooth Motor Startup & Stop:** The APS9-4-616HD eliminates abrupt torque surges by gradually ramping up motor voltage during startup and deceleration, protecting sensitive components from mechanical stress. This is particularly critical in applications like water pumping systems, where sudden stops can cause water hammer, damaging pipes and valves. The adjustable ramp times allow customization for different load requirements, ensuring optimal performance across diverse industrial processes. - **Built-in Motor Protection:** Equipped with advanced thermal and overload protection, the panel safeguards motors from overheating, phase imbalance, and other electrical faults. This proactive monitoring extends motor life and reduces unplanned downtime, a critical factor in high-reliability industries such as mining, oil & gas, and manufacturing. WEG’s proprietary algorithms continuously analyze motor conditions, providing real-time diagnostics to prevent failures before they occur. - **Compact and Panel-Ready Design:** The APS9-4-616HD is engineered for seamless integration into control panels, featuring a space-saving footprint that simplifies installation in tight enclosures. Its modular design allows for easy retrofitting into existing systems, reducing downtime during upgrades. The panel’s robust construction meets industrial-grade standards, ensuring durability in harsh environments with high vibration, dust, or temperature fluctuations. - **Energy Efficiency and Cost Savings:** By reducing inrush current during motor startup, the soft starter minimizes power demand spikes, lowering electricity costs and preventing utility penalties. In applications with frequent starts/stops, such as material handling or conveyor systems, this efficiency translates to significant long-term savings. Additionally, the reduced mechanical stress on couplings, belts, and gears decreases maintenance requirements and replacement part costs. - **Versatile Applications Across Industries:** The APS9-4-616HD is ideal for a wide range of industrial applications, including: - **Pumping Systems:** Prevents water hammer in municipal water treatment plants, irrigation systems, and HVAC cooling towers. - **Material Handling:** Ensures controlled acceleration for conveyors, cranes, and hoists, protecting loads and infrastructure. - **HVAC & Refrigeration:** Optimizes compressor and fan motor performance, enhancing system efficiency and reducing wear. - **Mining & Quarrying:** Handles heavy-duty motors in crushers, mills, and ventilation systems with reliable soft-start capabilities. - **Oil & Gas:** Provides stable motor control in pumps, compressors, and processing equipment, critical for safety and operational continuity. **Why Choose WEG for Soft Starters?** WEG is a trusted name in industrial motor solutions, with over 50 years of expertise in designing and manufacturing high-performance electrical equipment. The APS9-4-616HD reflects WEG’s commitment to innovation, quality, and customer support, backed by a global network of service centers and technical experts. Professionals in industries worldwide rely on WEG soft starters for their durability, precision, and compliance with international standards (e.g., IEC, UL, NEMA). Whether you’re upgrading an existing system or designing a new installation, the APS9-4-616HD delivers the performance and reliability needed to keep operations running smoothly. **Installation and Maintenance Considerations:** The APS9-4-616HD is designed for quick and hassle-free installation, with clear wiring diagrams and modular components that simplify setup. WEG provides comprehensive documentation, including user manuals and application guides, to ensure proper configuration for your specific motor and load requirements. For maintenance, the panel’s diagnostic LEDs and communication ports (where available) enable remote monitoring and troubleshooting, reducing service calls and downtime. Regular firmware updates and WEG’s global support network ensure your system remains up-to-date with the latest advancements in soft starter technology. Invest in the **WEG APS9-4-616HD Standard Panel** to enhance motor control, protect your equipment, and optimize energy usage in your industrial operations. With WEG’s reputation for excellence and the APS9-4-616HD’s proven performance, you gain a competitive edge in reliability and efficiency.
  • Smooth motor acceleration/deceleration to reduce mechanical stress
  • Built-in thermal and overload protection for extended motor life
  • Adjustable ramp times for customized performance
  • Compact, panel-ready design for easy integration
  • Energy-efficient soft start to lower electricity costs

Specifications

Series
APS9
Package Weight (Imperial)
945 LB
GMD-16M DC240V 3W 1b EXP (GMD16M-30-01-UD-3W-S-E)

1270040900

GMD-16M DC240V 3W 1b EXP (GMD16M-30-01-UD-3W-S-E)
MT-63 34A 3D SCREW EXP (MT63-3D-34-S-E)

1311001000

MT-63 34A 3D SCREW EXP (MT63-3D-34-S-E)
One-hole, metric conductor, standard barrel with window lug, 4-6mm wire, M8 stud hole.

LCMA6-8-C

One-hole, metric conductor, standard barrel with window lug, 4-6mm wire, M8 stud hole.
Ground Lug

DNGL

Ground Lug
CONTACT BLOCK BU BLB-02

BLB-02

CONTACT BLOCK BU BLB-02
CONTACT BLOCK BU BFB-40

BFB-40

CONTACT BLOCK BU BFB-40

Frequently Asked Questions about WEG

What certifications and standards do WEG products comply with?

WEG products meet extensive international standards across multiple critical categories, including safety, electromagnetic compatibility (EMC), functional safety, and regulatory compliance. Key certifications include UL, cUL, CE, TÜV Rheinland, and compliance with international standards such as EN 61800 series, IEC 61508, ISO 13849-1, and directives like Low Voltage (2014/35/EU), EMC (2014/30/EU), and RoHS. Their products are certified for safe operation in various industrial environments, with specific standards covering electrical safety, thermal performance, electromagnetic immunity, and environmental protection.

What is WEG's warranty policy?

WEG offers an 18-month standard warranty for automation products, covering defects in workmanship and materials. The warranty requires proper transportation, handling, storage, and installation within specified environmental conditions. Repairs must be performed by authorized WEG service, and the warranty is limited to the replacement or repair of the product itself, excluding consequential damages. Extended warranty options are available, including purchasing additional coverage at 2.5% of the product's selling price per year, up to 4 additional years.

What industries and applications are WEG products used for?

WEG products are extensively used across multiple industrial sectors, including packaging equipment, material handling, food processing, pumps, medical/lab equipment, door/gate openers, office machinery, and lawn/garden applications. Their versatile DC motors and variable frequency drives (VFDs) are designed for general industrial use, with solutions ranging from off-the-shelf products to custom OEM designs that meet UL/CSA standards for diverse manufacturing and processing environments.

What technical support does WEG offer?

WEG offers comprehensive technical support through multiple channels, including a dedicated Automation Service Department accessible via toll-free phone (1-877-934-3748) and email ([email protected]). They maintain a global network of accredited service centers worldwide, which customers can locate on their website. Additionally, WEG provides warranty support and technical assistance for their industrial automation products, with pre-approval required for warranty repairs.

What are the key features of WEG products?

WEG products feature advanced industrial automation technologies with key characteristics including high performance, flexibility, and connectivity. Their flagship CFW900 Variable Speed Drive demonstrates core product strengths: intelligent thermal management, built-in safety functions, IoT readiness, advanced energy saving capabilities, and comprehensive communication protocols. WEG drives offer robust performance with features like 150% overload capacity, modern graphic HMI, plug-and-play expansion modules, and compatibility across multiple industrial segments including food and beverage, pulp and paper, and manufacturing.

What communication protocols do WEG products support?

WEG products support multiple industrial communication protocols across their product lines, including EtherNet/IP, Modbus-TCP, Modbus-RTU, CANopen, and optional protocols like Profibus-DP and DeviceNet. Specifically, the PLC500 offers 2x Gigabit Ethernet Ports, 1x CAN Port, and 1x RS485 port, enabling seamless integration with major industrial communication networks.

What environmental ratings do WEG products have?

WEG products feature multiple environmental ratings and protection classes. They offer Protection Class 3C2 as a standard coating and Protection Class 3C3 as an optional extra coating, both compliant with IEC 60721-3-3. Environmental specifications include air relative humidity from 5% to 95% non-condensing, altitude ratings up to 1,000m standard (with current derating above that), and Pollution Degree 2 classification with non-conductive pollution requirements.

What accessories are available for WEG products?

WEG offers a comprehensive range of accessories across multiple product lines. For variable frequency drives like the CFW900, accessories include I/O expansion modules, communication modules, encoder modules, temperature transducer modules, relay output modules, and HMI accessories. These accessories expand communication capabilities, input/output functions, and application flexibility. Most accessories are interchangeable between drive frames and can be installed in backplane slots, with communication network accessories limited to one per variable speed drive.

What are the main product lines offered by WEG?

WEG offers a comprehensive range of industrial automation products, including variable frequency drives (CFW series like CFW100, CFW300, CFW500), soft starters (SSW series including SSW05, SSW07, SSW900), and the innovative Motion Fleet Management (MFM) system for predictive maintenance and asset monitoring. Their product lines are designed to support industrial automation needs across various sectors, providing solutions for motor control, fleet management, and operational efficiency.

How are WEG products typically installed?

WEG products are typically installed with careful attention to mounting specifications, protection ratings, and airflow requirements. For variable speed drives like the CFW900, installation methods include surface mounting, flange mounting, and side-by-side configurations with specific clearance guidelines. Installers must follow precise dimensional requirements for each product frame size, ensuring proper ventilation and electrical connections.