Panduit SA4-XR - Aluminum Compression Splice, Tin Plated, #4 AWG
Panduit

SA4-XR

UPC: 074983069910


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Overview

The Panduit SA4-XR is a tin-plated aluminum compression splice designed for #4 AWG conductors, featuring a center stop for precise cable installation and pre-filled with an oxide inhibitor for enhanced long-term reliability. The SA4-XR is UL486A/B and cULus listed for wire connectors, supporting up to 600V, with a higher voltage rating of 2000V per UL486B, and a 90°C operating temperature. Key specifications include a voltage rating of 600V, material of aluminum, and a connection type of compression splice. The SA4-XR is compatible with Panduit N1240 and N121D crimp tools, making it suitable for a variety of applications, including power distribution, telecommunications, and industrial wiring. With its robust design and reliable performance, the SA4-XR is an ideal choice for connecting #4 AWG conductors in a range of environments. The aluminum construction provides a durable and corrosion-resistant solution, while the tin plating enhances the overall conductivity and reliability of the splice. By meeting the UL486A/B and cULus standards, the SA4-XR ensures a high level of safety and compliance in various installations.
  • Tin-plated aluminum construction for corrosion resistance
  • Center stop for precise cable installation
  • Pre-filled with oxide inhibitor for long-term reliability
  • UL486A/B and cULus listed for wire connectors
  • Compatible with Panduit N1240 and N121D crimp tools

Specifications

Application
Stranded Aluminum-to-Aluminum or Copper-to-Copper Conductors
Color
Green
Connection Type
Compression Splice
Finish
Tin-Plated
Material
Aluminum
Material
Aluminum, tin plated
Size
#4 AWG Code
Size
#4 AWG
Standard
Yes
Type
Aluminum Compression Connectors - Butt Splices
Voltage Rating
NA V
Package Dimensions (L x W x H)
4.3 IN x 3.15 IN x 2.5 IN
Package Weight (Imperial)
0.37 lbs
Aluminum Compression Splice, Tin-Plated to inhibit corrosion, high conductivity thick wall aluminum, Factory pre-filled joint compound and sealed with easy pull-out end plug to inhibit corrosion, Panduit and specified competitor die index numbers marked on barrel for proper crimp die selection, Internal solid stop prevents over-insertion of conductor, UL Listed and CSA Certified to 35 KV and temperature rated to 90C when crimped with Panduit and specified competitor crimping tools and dies.

SA4-CR

Aluminum Compression Splice, Tin-Plated to inhibit corrosion, high conductivity thick wall aluminum, Factory pre-filled joint compound and sealed with easy pull-out end plug to inhibit corrosion, Panduit and specified competitor die index numbers marked on barrel for proper crimp die selection, Internal solid stop prevents over-insertion of conductor, UL Listed and CSA Certified to 35 KV and temperature rated to 90C when crimped with Panduit and specified competitor crimping tools and dies.
Aluminum Compression Splice, Tin-Plated to inhibit corrosion, high conductivity thick wall aluminum, Factory pre-filled joint compound and sealed with easy pull-out end plug to inhibit corrosion, Panduit and specified competitor die index numbers marked on barrel for proper crimp die selection, Internal solid stop prevents over-insertion of conductor, UL Listed and CSA Certified to 35 KV and temperature rated to 90C when crimped with Panduit and specified competitor crimping tools and dies.

SA400-X

Aluminum Compression Splice, Tin-Plated to inhibit corrosion, high conductivity thick wall aluminum, Factory pre-filled joint compound and sealed with easy pull-out end plug to inhibit corrosion, Panduit and specified competitor die index numbers marked on barrel for proper crimp die selection, Internal solid stop prevents over-insertion of conductor, UL Listed and CSA Certified to 35 KV and temperature rated to 90C when crimped with Panduit and specified competitor crimping tools and dies.
Aluminum splice, type SA, tin plated, 400 kcmil.

SA400-2

Aluminum splice, type SA, tin plated, 400 kcmil.
Aluminum Compression Splice, Tin-Plated to inhibit corrosion, high conductivity thick wall aluminum, Factory pre-filled joint compound and sealed with easy pull-out end plug to inhibit corrosion, Panduit and specified competitor die index numbers marked on barrel for proper crimp die selection, Internal solid stop prevents over-insertion of conductor, UL Listed and CSA Certified to 35 KV and temperature rated to 90C when crimped with Panduit and specified competitor crimping tools and dies.

SA2/0-L

Aluminum Compression Splice, Tin-Plated to inhibit corrosion, high conductivity thick wall aluminum, Factory pre-filled joint compound and sealed with easy pull-out end plug to inhibit corrosion, Panduit and specified competitor die index numbers marked on barrel for proper crimp die selection, Internal solid stop prevents over-insertion of conductor, UL Listed and CSA Certified to 35 KV and temperature rated to 90C when crimped with Panduit and specified competitor crimping tools and dies.
Aluminum splice, type SA, tin plated, 500 kcmil.

SA500-2

Aluminum splice, type SA, tin plated, 500 kcmil.
Aluminum splice, type SA, tin plated, 600 kcmil.

SA600-2

Aluminum splice, type SA, tin plated, 600 kcmil.
Copper metric butt splice, standard barrel, 300mm wire.

SCMS300-5

Copper metric butt splice, standard barrel, 300mm wire.
Copper butt splice, standard barrel, #1 AWG wire.

SCS1-E

Copper butt splice, standard barrel, #1 AWG wire.
Copper butt splice, standard barrel, 600 kcmil cable.

SCS600-6

Copper butt splice, standard barrel, 600 kcmil cable.
Copper butt splice, long barrel, #1 AWG wire.

SCL1-E

Copper butt splice, long barrel, #1 AWG wire.
Copper butt splice, long barrel, 600 kcmil cable.

SCL600-6

Copper butt splice, long barrel, 600 kcmil cable.
Copper parallel splice, green.

PSCGRN-L

Copper parallel splice, green.

How to Install Aluminum Compression Connectors

This guide provides step-by-step instructions for installing aluminum compression connectors safely and effectively.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Heat gun or propane torch, Multimeter

Supplies needed:

Aluminum compression connectors, Heat shrink tubing, Belleville spring washers, Anti-oxidation compound

  1. Prepare the wire

    Strip the wire insulation to the appropriate length as per the tool chart. Ensure not to nick or ring the conductor strands.

  2. Clean the wire

    Wire brush the stripped wire to remove any oxide film before inserting it into the connector.

  3. Insert and crimp the connector

    Insert the stripped wire into the connector until it stops. Use the specified crimping tool to crimp the connector evenly in the designated crimp zone.

  4. Inspect the crimp

    After crimping, inspect the connection for sharp edges, flash, or burrs and remove any that are present.

  5. Apply heat shrink insulation

    Cut the heat shrink tubing to the desired length, allowing for a minimum of 1-1/2 inch overlap on the wire insulation. Shrink the tubing using a heat gun or propane torch, moving from the crimped portion toward the insulated wire.

  6. Secure the connection

    For a secure bolt connection, use Belleville spring washers. Wire brush unplated mounting surfaces and apply anti-oxidation compound before tightening the bolt to the recommended torque.

Frequently Asked Questions about Panduit

What environmental ratings do Panduit products have?

Panduit products feature comprehensive environmental ratings across multiple standards, including UL 508A Type 1, 2, 3, 4, 4X, 12, and 13; CSA Type 1, 2, 3, 4, 4X, 12, and 13; and NEMA Type 1, 2, 3, 4, 4X, 12, and 13. They meet IEC 60529 IP66 rating, providing robust protection against dust, water, and corrosion in both indoor and outdoor environments, with operating temperatures ranging from -40°C to 130°C.

What certifications and standards do Panduit products comply with?

Panduit products are certified to multiple critical industry standards, including UL (Underwriters Laboratories) in the USA and Canada, CSA (Canadian Standard Association), EN IEC 61386, LVD 2006/G5/EC, and ARRA standards. Our products meet rigorous certifications for electrical safety, environmental compliance (WEEE and RoHS), and are designed to perform in extreme temperatures ranging from -55°C to 105°C, making them suitable for demanding industrial environments.

What industries and applications are Panduit products used for?

Panduit products are engineered for critical applications across multiple industries, including commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety-critical environments. Their solutions span electrical infrastructure, wire management, cable ties, power connectors, and safety systems designed to withstand extreme conditions like high vibration, temperature variations, UV exposure, and corrosive agents. Key industries include solar and wind energy, aerospace, heavy trucking, military, commercial transportation, and industrial manufacturing.

What are the main product lines offered by Panduit?

Panduit offers a comprehensive range of electrical infrastructure products including power connectors, cable ties, grounding connectors, identification products, safety solutions, terminals, cable cleats, wiring duct, and cable tie accessories. These products are engineered for industrial environments across multiple sectors like commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety applications.

What are the key features of Panduit products?

Panduit products are engineered for robust performance in heavy-duty industrial environments, featuring a comprehensive range of solutions including cable ties, power connectors, terminals, and identification products. Key features include proven quality performance, subject matter expertise, and customer-driven innovation across multiple industrial sectors such as commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety applications. The product line is designed to maximize productivity, reliability, and safety while meeting stringent industry standards.

What is Panduit's warranty policy?

Panduit provides a comprehensive Limited Product Warranty that can be fully reviewed on their official website at www.panduit.com/warranty. All Panduit products are subject to the terms, conditions, and limitations of this current warranty. Customers are advised to review the specific warranty details for their particular product, as Panduit requires buyers to determine product suitability for their intended use and assumes all associated risks.

What technical support does Panduit offer?

Panduit offers comprehensive technical support through their dedicated customer service team, accessible via phone at 1-800-777-3300. They provide expert assistance for their full range of industrial infrastructure products, including cable ties, power connectors, terminals, and identification solutions. Customers can also access additional technical resources and product information through their website at www.panduit.com.

What accessories are available for Panduit products?

Panduit offers a wide range of accessories across multiple product lines, including cable ties, cable tie accessories, cable tie tools, identification products, cable cleats, grounding connectors, and VeriSafe accessories like the VeriSafe Network Module and Insulation Piercing Connectors. For a comprehensive view of all available accessories, customers are recommended to visit www.panduit.com for the full product catalog.

How are Panduit products typically installed?

Panduit products are engineered for comprehensive installation across industrial environments, utilizing specialized tools and techniques for precise mounting. Installation methods vary by product line - from cable ties and power connectors to terminals and identification solutions - but all are designed for robust performance in heavy-duty settings. Technicians typically use Panduit's dedicated installation tools and follow manufacturer guidelines available at www.panduit.com to ensure proper fitting and maximum infrastructure reliability.