NSi Industries AL400N - 2HoleStandard BarrelAluminum Compression Lug 400 MCM -1/2 Bolt Standard BarrelAluminum Compression Lugs is a type ofaluminum compression connector that is produced from high conductivityaluminum tubing.Center stop assures proper cable installation.They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
NSI Industries

AL400N

UPC: 662381031075


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Overview

The NSI Industries AL400N is a high-conductivity aluminum compression lug designed for 400 MCM conductors, offering reliable performance in medium-voltage applications up to 35 kV. Engineered from 6061T-6 aluminum alloy with electro-tin plating, this lug ensures low contact resistance and superior corrosion resistance in harsh environments. The 2-hole standard barrel design provides secure mechanical fastening with 1/2" bolt compatibility, while the center stop ensures proper cable installation depth for consistent crimping results. UL486A/B and cULus listed to 35 kV when installed per cable manufacturer specifications, this lug meets stringent safety and performance standards. The color-coded die index markings simplify tool selection and crimp verification, reducing installation errors. Ideal for utility, industrial, and commercial electrical systems requiring durable, high-ampacity terminations. Compatible with both copper and aluminum conductors, the AL400N delivers long-term reliability with a 90°C temperature rating and UL-listed voltage handling up to 600V (2000V max per UL486B). For applications exceeding 2000V, consult cable manufacturer voltage stress relief instructions. NSI Industries' compression lugs are trusted in power distribution, substations, and renewable energy installations where performance and safety cannot be compromised.
  • UL486A/B and cULus listed for 35 kV applications
  • High-conductivity 6061T-6 aluminum alloy with electro-tin plating
  • 2-hole standard barrel design with 1/2" bolt compatibility
  • Center stop ensures proper cable installation depth
  • Color-coded die index for easy tool and crimp verification

Specifications

Application
Terminate, Splice, Tap Power Connectors
Cable Size
400 MCM (STR)
Color
Green
Environmental Conditions
90 C
Finish
Tin Plated Bronze
Material
Aluminum
Mounting
1/2 Mounting Holes
Number Of Holes
2
Size
L=6.42 - W=1.60 - OD=1.19 - ID=.759
Special Features
400 MCM (STR) - 1/2 Mounting Holes - 1 3/4 Hole Spacing
Standard
UL486A/B
Stud Size
1/2 IN
Type
Standard Barrel - Two Hole
Voltage Rating
600 V
Warranty
1 Year
Package Dimensions (L x W x H)
6.429 IN x 1.606 IN x 1.19 IN
Package Dimensions (L x W x H)
16.3297 cm x 4.0792 cm x 3.0226 cm
Package Weight (Imperial)
2.640 L
Package Weight (Metric)
1.198 kg

Similar Products

AL400-48


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Number Of Holes: 1

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Color: White

Size: L=5.24 - W=1.14 - OD=.840 - ID=.550

AL300N


Cable Size: 300 MCM (STR)

Color: Blue

Size: L=5.50 - W=1.37 - OD=1.01 - ID=.650

AL500N


Cable Size: 500 MCM (STR)

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AL500N-NT


Voltage Rating: 35 kV

Finish: Tin Plated

Voltage Rating: 35 kV

AL600N


Color: Black

Size: L=6.74 - W=1.95 - OD=1.44 = ID=.920

Special Features: 600 MCM (STR) - 1/2 Mounting Holes - 1 3/4 Hole Spacing

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Frequently Asked Questions about NSi Industries

What technical support does NSi Industries offer?

NSi Industries offers dedicated technical support through their toll-free technical support line at 888.500.4598. They are committed to customer satisfaction and promise to make every reasonable effort to remedy any product or service issues. Additionally, customers can contact their customer service team at 800.321.5847 or email [email protected] for further technical assistance.

What are the key features of NSi Industries products?

NSi Industries products feature exceptional versatility, reliability, and safety across multiple industrial automation categories. Key features include insulation piercing connectors with no wire stripping required, watertight and corrosion-free designs, wide wire range compatibility (from #14 AWG to 750 MCM), and the ability to install on energized conductors. Their product lines like Easy-Tap™ Connectors and TORK® Digital Timers demonstrate advanced capabilities such as turbo spacers, double shear-head bolts, astronomic scheduling, and enhanced switching technologies.

What environmental ratings do NSi Industries products have?

NSi Industries enclosures feature robust environmental ratings, including IEC 60529 IP66 certification, NEMA Type 1, 2, 3, 4, 4X, 12, and 13 ratings, and UL/CSA standards. Their products are designed for both indoor and outdoor applications, with protection against dust, water, corrosion, and extreme temperatures ranging from -40°F to 266°F.

How are NSi Industries products typically installed?

NSi Industries products are typically installed using detailed mechanical and digital wiring diagrams that specify precise connection methods for various voltage configurations (120V, 208V, 240V, 277V, 480V). Installation involves carefully following product-specific wiring schematics, which include clear terminal block connections, ground wire specifications, and phase alignment requirements. Professional electricians and technicians should reference the specific product's wiring diagram to ensure correct installation and electrical compliance.

What industries and applications are NSi Industries products used for?

NSi Industries provides electrical and automation products for diverse industrial applications, including lighting control, electrical enclosures, wire management, connectors, and sensor technologies. Their product lines serve commercial, industrial, and infrastructure markets with solutions for electrical infrastructure, control systems, and safety-critical environments.

What are the main product lines offered by NSi Industries?

NSi Industries offers a comprehensive range of industrial products including TORK® Photocontrols, Polaris™ Lighting Controls, Easy-Twist™ Grounding Solutions, Miniterms, Cable Ties, Connectors, Enclosures, Occupancy Sensors, and Wire Management systems. Their product lines span electrical components, control devices, and industrial automation accessories designed for diverse applications in commercial and industrial settings.

What accessories are available for NSi Industries products?

NSi Industries offers a range of accessories for their product lines, including photocontrol accessories like replacement caps, mounting brackets, and receptacles. Specific accessories include shorting caps, open caps, 3-pin and 7-pin receptacles, and utility mounting brackets for conduit photocontrols. For specialized applications, NSi recommends contacting their customer service team to discuss custom accessory needs.