NSi Industries AL500N - 2HoleStandard BarrelAluminum Compression Lug 500 MCM -1/2 Bolt Standard BarrelAluminum Compression Lugs is a type ofaluminum compression connector that is produced from high conductivityaluminum tubing.Center stop assures proper cable installation.They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
NSI Industries

AL500N

UPC: 662381031082


Documents & Media
Technical BulletinInstallation Instructions

Contact for Pricing

Overview

The NSI Industries AL500N is a high-conductivity aluminum compression lug designed for reliable electrical connections. Manufactured from premium aluminum tubing, this standard barrel lug ensures excellent conductivity and durability. It features a center stop to guarantee proper cable installation, preventing over-insertion and ensuring a secure termination. For enhanced corrosion resistance, the AL500N is electro-tin plated, making it suitable for demanding environments. Each lug is clearly marked with its die index and color-coded for quick and easy identification, streamlining inventory management and installation processes. This lug is listed for 35kV maximum when properly installed according to cable manufacturer specifications, offering robust performance for high-voltage applications. It is rated for 90°C temperature and 600V maximum (2000V maximum per UL486B). The AL500N is cULus Listed and UL486A/B Listed for wire connectors. It is designed for use with 500 MCM aluminum conductors and features two 1/2" bolt mounting holes with a 1.750" spacing, adhering to NEMA standards. The barrel has an outer diameter of 1.320" and an inner diameter of 0.840", with a barrel length of 1.787". The tang length is 0.500" (A) and 0.700" (B), with a tang thickness of 0.060" and a mounting hole diameter of 0.508". The overall length of the lug is 4.690". The AL500N is pre-filled with an oxide inhibitor and capped with a color-coded cap for immediate, corrosion-protected installation. Compatible crimp tools include NSI N1240 and N121D. This lug is a critical component for power distribution, utility, and industrial electrical systems requiring secure and long-lasting aluminum conductor terminations. SKU: AL500N.
  • Constructed from high-conductivity aluminum tubing for superior electrical performance.
  • Electro-tin plated for excellent corrosion resistance in harsh environments.
  • Center stop ensures proper cable insertion for secure and reliable connections.
  • Color-coded and marked with die index for easy identification and installation.
  • UL Listed to 35kV maximum when properly installed, suitable for high-voltage applications.

Specifications

Application
Terminate, Splice, Tap Power Connectors
Cable Size
500 MCM (STR)
Color
Pink
Connection Type
Compression Lug
Environmental Conditions
90 C
Finish
Tin Plated Bronze
Material
Aluminum
Mounting
1/2 Mounting Holes
Number Of Holes
2
Size
L=6.50 - W=1.78 - OD=1.32 - ID=.840
Size
500 MCM
Special Features
500 MCM (STR) - 1/2 Mounting Holes - 1 3/4 Hole Spacing
Standard
UL486A/B
Stud Size
1/2 IN
Type
Standard Barrel - Two Hole
Voltage Rating
35 kV
Voltage Rating
600 V
Warranty
1 Year
Package Dimensions (L x W x H)
6.5 IN x 1.787 IN x 1.32 IN
Package Dimensions (L x W x H)
16.51 cm x 4.539 cm x 3.3528 cm
Package Weight (Imperial)
3.120 L
Package Weight (Metric)
1.415 kg

Similar Products

AL500N-NT


Voltage Rating: 35 kV

Finish: Tin Plated

Voltage Rating: 35 kV

AL500-48


Mounting: 1/2 Mounting Hole

Number Of Holes: 1

Size: L=4.74 - W=1.78 - OD=1.31 - ID=.838

AL500-58


Mounting: 5/8 Mounting Hole

Special Features: 500 MCM (STR) - 5/8 Mounting Hole

Type: Standard Barrel - One Hole

AL300N


Cable Size: 300 MCM (STR)

Color: Blue

Size: L=5.50 - W=1.37 - OD=1.01 - ID=.650

AL400N


Cable Size: 400 MCM (STR)

Color: Green

Size: L=6.42 - W=1.60 - OD=1.19 - ID=.759

AL600N


Color: Black

Size: L=6.74 - W=1.95 - OD=1.44 = ID=.920

Special Features: 600 MCM (STR) - 1/2 Mounting Holes - 1 3/4 Hole Spacing

You May Also Be Interested In

Frequently Asked Questions about NSi Industries

What technical support does NSi Industries offer?

NSi Industries offers dedicated technical support through their toll-free technical support line at 888.500.4598. They are committed to customer satisfaction and promise to make every reasonable effort to remedy any product or service issues. Additionally, customers can contact their customer service team at 800.321.5847 or email [email protected] for further technical assistance.

What are the key features of NSi Industries products?

NSi Industries products feature exceptional versatility, reliability, and safety across multiple industrial automation categories. Key features include insulation piercing connectors with no wire stripping required, watertight and corrosion-free designs, wide wire range compatibility (from #14 AWG to 750 MCM), and the ability to install on energized conductors. Their product lines like Easy-Tap™ Connectors and TORK® Digital Timers demonstrate advanced capabilities such as turbo spacers, double shear-head bolts, astronomic scheduling, and enhanced switching technologies.

What environmental ratings do NSi Industries products have?

NSi Industries enclosures feature robust environmental ratings, including IEC 60529 IP66 certification, NEMA Type 1, 2, 3, 4, 4X, 12, and 13 ratings, and UL/CSA standards. Their products are designed for both indoor and outdoor applications, with protection against dust, water, corrosion, and extreme temperatures ranging from -40°F to 266°F.

How are NSi Industries products typically installed?

NSi Industries products are typically installed using detailed mechanical and digital wiring diagrams that specify precise connection methods for various voltage configurations (120V, 208V, 240V, 277V, 480V). Installation involves carefully following product-specific wiring schematics, which include clear terminal block connections, ground wire specifications, and phase alignment requirements. Professional electricians and technicians should reference the specific product's wiring diagram to ensure correct installation and electrical compliance.

What industries and applications are NSi Industries products used for?

NSi Industries provides electrical and automation products for diverse industrial applications, including lighting control, electrical enclosures, wire management, connectors, and sensor technologies. Their product lines serve commercial, industrial, and infrastructure markets with solutions for electrical infrastructure, control systems, and safety-critical environments.

What are the main product lines offered by NSi Industries?

NSi Industries offers a comprehensive range of industrial products including TORK® Photocontrols, Polaris™ Lighting Controls, Easy-Twist™ Grounding Solutions, Miniterms, Cable Ties, Connectors, Enclosures, Occupancy Sensors, and Wire Management systems. Their product lines span electrical components, control devices, and industrial automation accessories designed for diverse applications in commercial and industrial settings.

What accessories are available for NSi Industries products?

NSi Industries offers a range of accessories for their product lines, including photocontrol accessories like replacement caps, mounting brackets, and receptacles. Specific accessories include shorting caps, open caps, 3-pin and 7-pin receptacles, and utility mounting brackets for conduit photocontrols. For specialized applications, NSi recommends contacting their customer service team to discuss custom accessory needs.