NSI Industries L4038 - 1 Hole Long Barrel Copper Compression Lug 4/0 AWG - 3/8" Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. They are tin-plated to provide corrosion low contact resistance. Marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed and to cable manufacturer instructions. Temperature rating 90 degrees C. .
NSI Industries

L4038

UPC: 662381034304


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Overview

The NSi Industries L4038 1 Hole Long Barrel Copper Compression Lug is a UL486A and UL467 listed wire connector engineered for high-reliability electrical terminations in industrial, commercial, and utility applications. Manufactured from high-conductivity copper tubing and tin-plated to minimize corrosion and ensure low contact resistance, this lug delivers consistent performance in demanding environments. The long barrel design accommodates 4/0 AWG copper cable, providing a secure mechanical and electrical connection when compressed with compatible tools. The lug is marked with a die index and color-coded (blue) for easy identification and proper installation. Rated for 35KV maximum when installed per cable manufacturer instructions, it supports applications up to 600V and operates reliably at 90°C. For installations exceeding 2000V, consult the cable manufacturer’s voltage stress relief guidelines to ensure compliance and longevity. The L4038 is ideal for power distribution systems, switchgear, transformers, and industrial machinery where durable, high-amperage terminations are critical. Its robust construction and compliance with NEC 310.15 ampacity standards make it a trusted choice for professionals seeking long-term reliability in electrical infrastructure.
  • UL486A and UL467 listed for wire and grounding applications
  • High-conductivity copper construction with tin plating for corrosion resistance
  • Rated for 35KV maximum (600V) and 90°C temperature operation
  • Color-coded (blue) and die-indexed for easy identification and installation
  • Compatible with 4/0 AWG copper cable and 3/8" bolt size

Specifications

Application
Terminate, Splice, Tap Power Connectors
Cable Size
4/0 AWG (STR)
Color
Purple
Color
Color-coded
Connection Type
Compression Lug
Environmental Conditions
90 C
Finish
Tin Plated
Material
Copper
Material
Copper, Tin-Plated
Mounting
3/8 Mounting Hole
Mounting Type
1 Hole
Number Of Holes
1
Size
L=2.79 - W=1.00 - OD=.689 - ID=.547
Size
4/0 AWG, 3/8" Bolt
Special Features
4/0 AWG (STR) - 3/8 Mounting Hole
Standard
UL486A/B
Stud Size
3/8 IN
Type
Long Barrel - One Hole
Voltage Rating
35 kV
Voltage Rating
600 V
Warranty
1 Year
Package Dimensions (L x W x H)
2.795 IN x 1 IN x 0.689 IN
Package Dimensions (L x W x H)
7.0993 cm x 25.4 mm x 17.5006 mm
Package Weight (Imperial)
3.250 L
Package Weight (Metric)
1.474 kg
2Hole Long Barrel Copper Compression Lug4/0 AWG -3/8" Bolt - 1" Mounting Hole Spacing Long Barrel Copper Compression Lugs is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

L40N-38

2Hole Long Barrel Copper Compression Lug4/0 AWG -3/8" Bolt - 1" Mounting Hole Spacing Long Barrel Copper Compression Lugs is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
1 Hole Short Barrel Copper Compression Lug w/ Peep Hole 4/0 AWG - 1/2" Bolt Short Barrel Copper Compression Lugs with Peep Hole is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

GL4048

1 Hole Short Barrel Copper Compression Lug w/ Peep Hole 4/0 AWG - 1/2" Bolt Short Barrel Copper Compression Lugs with Peep Hole is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
1 HoleShort Barrel Copper Compression Lug w/ PeepHole4/0 AWG-3/8" Bolt Short Barrel Copper Compression Lugs with PeepHoleis a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

GL4038

1 HoleShort Barrel Copper Compression Lug w/ PeepHole4/0 AWG-3/8" Bolt Short Barrel Copper Compression Lugs with PeepHoleis a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
2 Hole Long Barrel Copper Stacked Compression Lug 4/0 AWG - 1/2" Bolt Long Barrel Copper Stacked Compression Lugs is a type of copper compression connector that is produced from high conductivity copper tubing. They are designed for use with the L-N Series. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference.

SL40N

2 Hole Long Barrel Copper Stacked Compression Lug 4/0 AWG - 1/2" Bolt Long Barrel Copper Stacked Compression Lugs is a type of copper compression connector that is produced from high conductivity copper tubing. They are designed for use with the L-N Series. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference.
1 Hole Short Barrel Copper Compression Lug for Flexible Copper Cable4/0AWG - 1/2" Bolt Compression lugs for flexible copper cables are connects that have a gentle, continuous flared end to ensure ease of cable insertion of flexible and extra flexible cables such as locomotive, welding, mining cable and more. The flared end also reduces pressure on the cable strands after installation and protects them from chafing and breakage as a result of cable movement. Tin-plated for corrosion resistance. Rated 600 volts for copper cables only. Single mounting hole.

GL4048B

1 Hole Short Barrel Copper Compression Lug for Flexible Copper Cable4/0AWG - 1/2" Bolt Compression lugs for flexible copper cables are connects that have a gentle, continuous flared end to ensure ease of cable insertion of flexible and extra flexible cables such as locomotive, welding, mining cable and more. The flared end also reduces pressure on the cable strands after installation and protects them from chafing and breakage as a result of cable movement. Tin-plated for corrosion resistance. Rated 600 volts for copper cables only. Single mounting hole.
Standard Barrel Tinned Copper Splice 4/0 AWG: Standard Barrel Tinned Copper Splices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

SC-4/0

Standard Barrel Tinned Copper Splice 4/0 AWG: Standard Barrel Tinned Copper Splices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
CU CMP Lug Long 4 AWG 1/4 Bolt-Peep

L350NP

CU CMP Lug Long 4 AWG 1/4 Bolt-Peep
Long Barrel TinnedCopperSplice 1000 MCM Long Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

C-1000

Long Barrel TinnedCopperSplice 1000 MCM Long Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Short Barrel Copper Compression Splice for Flexible Copper Cable 300MCM Compression splices for flexible copper cables are connects that have flared openings at both ends to ensure ease of cable insertion of flexible and extra flexible cables such as locomotive, welding, mining cable and more. Positive center stop. Tin-plated for corrosion resistance. Rated 600 volts for copper cables only.

SC-300B

Short Barrel Copper Compression Splice for Flexible Copper Cable 300MCM Compression splices for flexible copper cables are connects that have flared openings at both ends to ensure ease of cable insertion of flexible and extra flexible cables such as locomotive, welding, mining cable and more. Positive center stop. Tin-plated for corrosion resistance. Rated 600 volts for copper cables only.
StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

SC-500

StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
2 Hole Long Barrel Peep Hole Copper Compression Lug with Peep Hole 2/0 AWG - 1/4" Bolt - 5/8" Mounting Spacing Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. Allows easy inspection of the termination to assure complete cable insertion. Tin-plated to provide corrosion and low contact resistance. Marked with die index and color coded. Listed for 35KV maximum when properly installed. Rated 600V. cULus 486A/B Listed. UL467 Listed on sizes 6 AWG - 3/0 AWG. Temperature rating 90 degrees C.

L20N-14P

2 Hole Long Barrel Peep Hole Copper Compression Lug with Peep Hole 2/0 AWG - 1/4" Bolt - 5/8" Mounting Spacing Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. Allows easy inspection of the termination to assure complete cable insertion. Tin-plated to provide corrosion and low contact resistance. Marked with die index and color coded. Listed for 35KV maximum when properly installed. Rated 600V. cULus 486A/B Listed. UL467 Listed on sizes 6 AWG - 3/0 AWG. Temperature rating 90 degrees C.
1 Hole Long Barrel Copper Compression Lug 2 AWG - 5/16" Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. They are tin-plated to provide corrosion low contact resistance. Marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed and to cable manufacturer instructions. Temperature rating 90 degrees C. .

L256

1 Hole Long Barrel Copper Compression Lug 2 AWG - 5/16" Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. They are tin-plated to provide corrosion low contact resistance. Marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed and to cable manufacturer instructions. Temperature rating 90 degrees C. .

How to Install the L4038 Copper Compression Connectors

This guide provides step-by-step instructions for installing L4038 copper compression connectors, ensuring secure and reliable electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Multimeter

Supplies needed:

Copper compression connectors, Wire brush, Insulation tape

  1. Strip the wire

    Carefully strip the insulation from the conductor without nicking the strands, ensuring the stripped length allows for complete insertion into the connector barrel.

  2. Clean the conductor

    Use a wire brush to clean the stripped portion of the conductor, removing any oxide films to ensure a good electrical connection.

  3. Insert the conductor

    Insert the cleaned and stripped conductor completely into the connector barrel, ensuring it fills the barrel fully.

  4. Crimp the connector

    Use the appropriate crimping tool to securely crimp the connector onto the conductor, following the manufacturer's suggested crimp locations.

  5. Verify the connection

    Use a multimeter to check the continuity of the connection, ensuring there are no breaks or high resistance.

Frequently Asked Questions about NSI Industries

How are Tork products typically installed?

Tork products are typically installed by trained technicians who follow a comprehensive commissioning process. This includes verifying the work environment, conducting electrical installation checks, performing internal and external equipment inspections, powering on the system, and executing operational tests to ensure compatibility and reliability.

What environmental ratings do Tork products have?

Tork products are designed to meet various environmental ratings, including NEMA Type 4X and Type 6, which provide protection against corrosion, windblown dust, rain, and occasional temporary submersion. These ratings ensure that Tork products can withstand harsh industrial environments while maintaining operational integrity.

What communication protocols do Tork products support?

Tork products support a comprehensive range of communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU integrated as standard. These protocols facilitate flexible network integration and high-performance communication across various industrial automation systems.

What are the key features of Tork products?

Tork products are designed with advanced features that enhance efficiency and reliability in industrial applications. Key features include integrated harmonics and EMC design for improved power quality, removable terminals for quick installation, and USB ports for easy troubleshooting. Additionally, Tork solutions emphasize user-friendly setup with application wizards and memory modules for convenient parameter management.

What are the main product lines offered by Tork?

Tork offers a diverse range of products primarily focused on industrial automation, including TORK® Photocontrols, lighting controls, and various electrical components such as enclosures, occupancy sensors, and grounding solutions. These products are designed to enhance efficiency and reliability in commercial and industrial applications.

What technical support does Tork offer?

Tork offers a comprehensive range of technical support services, including 24/7 customer support, on-site service management, and a technical hotline network. With three advanced technical support centers and over 8,000 hours of technical training conducted annually, Tork ensures certified expertise across 25+ languages to assist customers effectively. Their commitment to service is reflected in a 98% Service Level Agreement compliance rate, providing reliable support for all operational needs.

What industries and applications are Tork products used for?

Tork products are utilized across a variety of industries, including food processing, healthcare, hospitality, and manufacturing. They are designed for applications such as hand hygiene, surface cleaning, and dispensing solutions, ensuring efficiency and compliance in environments that require high standards of cleanliness and safety.

What certifications and standards do Tork products comply with?

Tork products comply with UL and cUL certifications, ensuring they meet rigorous safety and performance standards. Additionally, many models are designed to meet NEMA enclosure ratings, providing protection against environmental factors.

How are Remke products typically installed?

Remke products are typically installed through a systematic process that includes site audits to verify proper wiring, followed by remote or on-site commissioning. This commissioning involves installation verification, programming, and communication testing to ensure the system operates reliably and meets design specifications.

What accessories are available for Remke products?

Remke offers a wide range of accessories for their products, including panel mounting kits, fuse holders for voltage inputs, ferrites for communication modules, and current transformers. These accessories enhance the functionality and protection of Remke's industrial automation solutions, ensuring reliable performance in various applications.