NSI Industries IPLMD600-5 - The Polaris IPLMD600-5 Multi-Tap Mountable Dual-Sided Entry Connector features 5 ports sized for 600 MCM - 6 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
NSI Industries

IPLMD600-5

UPC: 662381789174


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Technical BulletinInstallation Instructions

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Overview

The Polaris IPLMD600-5 5-Port Dual-Sided Mountable Connector provides the simplest solution for forming a secure connection between up to five conductors in applications including cable trays, panel boards, ducts, raceways or troughs. Sized for 600 MCM - 6 AWG wires and rated for 600V, this pre-insulated connector comes pre-loaded with an oxide inhibitor and installs faster than traditional uninsulated connector options using just a hex key and torque wrench. Mountable connectors feature 1/4" mounting holes on either side of the connector so they can be directly attached to your installation site. The aluminum alloy body is wrapped in high-dielectric strength plastisol insulation, which is ergonomically molded to offer a comfortable grip, in addition to being resistant to abrasion, chemicals and UV rays. All-in-one design saves time and supplies on each job by eliminating the need for cover and taping; simply brush the conductors clean, strip back their insulation, insert one conductor into each port and secure the covered pressure screws. The IPLMD600-5 connector is rated for a 90 degrees Celsius operating temperature and dual rated for use with copper and/or aluminum cables, up to max AMP ratings of 1035 and 810 respectively. Polaris pre-insulated connectors are available in a range of port numbers and configurations to fit the needs of any job, including UL-listed parallel configurations. Polaris: the original pre-insulated connector and still the brand most asked for by name.
  • Dual-Side Wire Entry: Form secure connections between 5 conductors quickly using the double-side entry ports sized for wires between 600 MCM and 6 AWG
  • Mounting Holes: Installation is simple with mounting holes on either side of the connector to attach directly to panels or troughs using 1/4" bolts
  • Ergonomic Design: The plastisol insulation features rounded corners for a comfortable grip and is UV, abrasion and chemical-resistant for durable performance
  • Removable Plugs: Each port and adjustable set screw is covered by a secure plug to prevent debris, moisture or contaminants from entering the insulated connector
  • Parallel Rated: This connector is specifically designed and rated for parallel installation, providing a safe and secure way to handle larger projects

Specifications

Aluminum Conductor Max AMP
810 Amp
Aluminum Conductor Note
Dual Rated for use with copper and or aluminum cables. Not for use with fine-stranded, flexible cables, Parallel Rated to provide safety and NEC compliance when installing parallel runs. No more than 4 input parallel wires.
Application
Wire Termination
Color
Black
Copper Conductor Max
1035 Amp
Environmental Conditions
75 C
Finish
Plastisol Insulated
Housing Material
Aluminum
Housing Material
Aluminium
Material
Aluminum
Number Of Conductors
5
Number Of Poles
1
Size
L=8.480 - W=2.960 - H=3.150 IN
Special Features
(5) 600 MCM-6 AWG - Dual Rated - With Mounting Holes
Standard
UL 486A/B
Temperature Rating
75 C
Temperature Rating, Maximum
167 F
Temperature Rating, Maximum
75 C
Temperature Rating, Minimum
167 F
Temperature Rating, Minimum
75 C
Type
Double Sided Entry With Mounting Holes
Voltage Rating
600 V
Warranty
1 Year
Wire Size
600 MCM-6 AWG
Wire Type
Class B & C
Wire/Cable Class
Class B, Class C
Package Dimensions (L x W x H)
8.48 IN x 2.96 IN x 3.15 IN
Package Dimensions (L x W x H)
21.5392 cm x 7.5184 cm x 8.001 cm
Package Weight (Imperial)
2.190 L
Package Weight (Metric)
0.993 kg
The Polaris ISR-600 Multi-Tap In-Line Entry Connector features 2 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

ISR-600

The Polaris ISR-600 Multi-Tap In-Line Entry Connector features 2 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD600-6 Multi-Tap Dual-Sided Entry Connector features 6 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD600-6

The Polaris IPLD600-6 Multi-Tap Dual-Sided Entry Connector features 6 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLMD600-4 Multi-Tap Mountable Dual-Sided Entry Connector features 4 ports sized for 600 MCM - 6 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLMD600-4

The Polaris IPLMD600-4 Multi-Tap Mountable Dual-Sided Entry Connector features 4 ports sized for 600 MCM - 6 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLMD600-3 Multi-Tap Mountable Dual-Sided Entry Connector features 3 ports sized for 600 MCM - 6 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLMD600-3

The Polaris IPLMD600-3 Multi-Tap Mountable Dual-Sided Entry Connector features 3 ports sized for 600 MCM - 6 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD600-3 Multi-Tap Dual-Sided Entry Connector features 3 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD600-3

The Polaris IPLD600-3 Multi-Tap Dual-Sided Entry Connector features 3 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD600-4 Multi-Tap Dual-Sided Entry Connector features 4 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD600-4

The Polaris IPLD600-4 Multi-Tap Dual-Sided Entry Connector features 4 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IT-600 Multi-Tap Dual-Side Entry Connector features 2 ports sized for 600 MCM to 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IT-600

The Polaris IT-600 Multi-Tap Dual-Side Entry Connector features 2 ports sized for 600 MCM to 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLMD600-12 Multi-Tap Mountable Dual-Sided Entry Connector features 12 ports sized for 600 MCM - 6 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLMD600-12

The Polaris IPLMD600-12 Multi-Tap Mountable Dual-Sided Entry Connector features 12 ports sized for 600 MCM - 6 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPL600-3 Multi-Tap Single Side Entry Connector features 3 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPL600-3

The Polaris IPL600-3 Multi-Tap Single Side Entry Connector features 3 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPL600-6 Multi-Tap Single Side Entry Connector features 6 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPL600-6

The Polaris IPL600-6 Multi-Tap Single Side Entry Connector features 6 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD600-5 Multi-Tap Dual-Sided Entry Connector features 5 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD600-5

The Polaris IPLD600-5 Multi-Tap Dual-Sided Entry Connector features 5 ports sized for 600 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLMD600-6 Multi-Tap Mountable Dual-Sided Entry Connector features 6 ports sized for 600 MCM - 6 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLMD600-6

The Polaris IPLMD600-6 Multi-Tap Mountable Dual-Sided Entry Connector features 6 ports sized for 600 MCM - 6 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

How to Install the IPLMD600-5 Controller

This guide provides step-by-step instructions for installing and configuring the IPLMD600-5 Controller, including wiring and calibration.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors

  1. Prepare the wiring

    Strip the wire insulation according to the specified lengths in the connector size chart. Ensure that the wire insulation extends at least 3/8" into the connector port.

  2. Connect the conductors

    Insert each conductor into a different connector port of the IPLMD600-5 Controller. If oxidation is present on the conductors, clean them with a wire brush before insertion.

  3. Secure the connections

    Tighten the pressure screws on the connectors according to the torque values provided in the installation documentation to ensure a secure connection.

  4. Mount the controller

    Secure the IPLMD600-5 Controller to the designated mounting surface using the provided mounting screws. Ensure that it is level and firmly attached.

  5. Calibrate the controller

    Follow the calibration procedures outlined in the documentation to ensure the controller is functioning correctly. Use a multimeter to verify the output settings.

Frequently Asked Questions about NSI Industries

How are Tork products typically installed?

Tork products are typically installed by trained technicians who follow a comprehensive commissioning process. This includes verifying the work environment, conducting electrical installation checks, performing internal and external equipment inspections, powering on the system, and executing operational tests to ensure compatibility and reliability.

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Tork products are designed with advanced features that enhance efficiency and reliability in industrial applications. Key features include integrated harmonics and EMC design for improved power quality, removable terminals for quick installation, and USB ports for easy troubleshooting. Additionally, Tork solutions emphasize user-friendly setup with application wizards and memory modules for convenient parameter management.

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Tork offers a diverse range of products primarily focused on industrial automation, including TORK® Photocontrols, lighting controls, and various electrical components such as enclosures, occupancy sensors, and grounding solutions. These products are designed to enhance efficiency and reliability in commercial and industrial applications.

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Remke products are typically installed through a systematic process that includes site audits to verify proper wiring, followed by remote or on-site commissioning. This commissioning involves installation verification, programming, and communication testing to ensure the system operates reliably and meets design specifications.

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Remke offers a wide range of accessories for their products, including panel mounting kits, fuse holders for voltage inputs, ferrites for communication modules, and current transformers. These accessories enhance the functionality and protection of Remke's industrial automation solutions, ensuring reliable performance in various applications.