NSI Industries IPL500-6 - The Polaris IPL500-6 Multi-Tap Single Side Entry Connector features 6 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
NSI Industries

IPL500-6

UPC: 662381915047

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Overview

The Polaris IPL500-6 6-Port Single-Side Connector provides the simplest solution for forming a secure connection between up to six conductors in applications including cable trays, panel boards, ducts, raceways or troughs. Sized for 500 MCM - 4 AWG wires and rated for 600V, this pre-insulated connector comes pre-loaded with an oxide inhibitor and installs faster than traditional uninsulated connector options using just a hex key and torque wrench. The aluminum alloy body is wrapped in high-dielectric strength plastisol insulation, which is ergonomically molded to offer a comfortable grip, in addition to being resistant to abrasion, chemicals and UV rays. All-in-one design saves time and supplies on each job by eliminating the need for cover and taping; simply brush the conductors clean, strip back their insulation, insert one conductor into each port and secure the covered pressure screws. The IPL500-6 connector is rated for a 90 degrees Celsius operating temperature and dual rated for use with copper and/or aluminum cables, up to max AMP ratings of 1209 and 946 respectively. These connectors are even UL-listed for parallel configurations, allowing you to tackle larger jobs safely. Polaris: the original pre-insulated connector and still the brand most asked for by name.
  • One-Side Wire Entry: Form secure connections between 6 conductors quickly using the single-side entry ports sized for wires between 500 MCM and 4 AWG
  • Ergonomic Design: Rounded corners and a smooth exterior finish over the plastisol insulation make Polaris connectors comfortable to grip
  • Removable Plugs: Each port and adjustable set screw is covered by a secure plug to prevent debris, moisture or contaminants from entering the insulated connector
  • Pre-filled Oxide Inhibitor: All 6 single-side entry ports come pre-filled with an oxide inhibitor gel to prevent corrosion and provide low-contact resistance
  • Parallel Rated: This connector is specifically designed and rated for parallel installation, providing a safe and secure way to handle larger projects

Specifications

Aluminum Conductor Max AMP
946 Amp
Aluminum Conductor Note
Dual Rated for use with copper and or aluminum cables. Not for use with fine-stranded or flexible cables, Parallel Rated to provide safety and NEC complaince when installing parallel runs.
Application
Wire Termination
Color
Black
Copper Conductor Max
1209 Amp
Environmental Conditions
90 C
Finish
Plastisol Insulated
Housing Material
Aluminum
Housing Material
Aluminium
Material
Aluminum
Number Of Conductors
6
Number Of Poles
1
Size
L=7.400 - W=2.500 - H=2.940 IN
Special Features
(6) 500 MCM-4 AWG - Dual Rated
Standard
UL 486A/B
Temperature Rating
90 C
Temperature Rating, Maximum
194 F
Temperature Rating, Maximum
90 C
Temperature Rating, Minimum
194 F
Temperature Rating, Minimum
90 C
Type
Single Sided Entry
Voltage Rating
600 V
Warranty
1 Year
Wire Size
500 MCM-4 AWG
Wire Type
Class B & C
Wire/Cable Class
Class B, Class C
Package Dimensions (L x W x H)
7.4 IN x 2.5 IN x 2.94 IN
Package Dimensions (L x W x H)
18.796 cm x 6.35 cm x 7.4676 cm
Package Weight (Imperial)
1.570 L
Package Weight (Metric)
0.712 kg
The Polaris ISR-500 Multi-Tap In-Line Entry Connector features 2 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

ISR-500

The Polaris ISR-500 Multi-Tap In-Line Entry Connector features 2 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLDS500-4 Multi-Tap Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.

IPLDS500-4

The Polaris IPLDS500-4 Multi-Tap Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.
The Polaris IPLD500-6 Multi-Tap Dual-Sided Entry Connector features 6 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD500-6

The Polaris IPLD500-6 Multi-Tap Dual-Sided Entry Connector features 6 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD500-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD500-12

The Polaris IPLD500-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD500-8 Multi-Tap Dual-Sided Entry Connector features 8 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD500-8

The Polaris IPLD500-8 Multi-Tap Dual-Sided Entry Connector features 8 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLMD500-4 Multi-Tap Mountable Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLMD500-4

The Polaris IPLMD500-4 Multi-Tap Mountable Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLDS500-10 Multi-Tap Dual-Sided Entry Connector features 10 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.

IPLDS500-10

The Polaris IPLDS500-10 Multi-Tap Dual-Sided Entry Connector features 10 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.
The Polaris ISR-500B Multi-Tap In-Line Entry Connector features 2 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

ISR-500B

The Polaris ISR-500B Multi-Tap In-Line Entry Connector features 2 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD500-4B Multi-Tap Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD500-4B

The Polaris IPLD500-4B Multi-Tap Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD500-3 Multi-Tap Dual-Sided Entry Connector features 3 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD500-3

The Polaris IPLD500-3 Multi-Tap Dual-Sided Entry Connector features 3 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IT-500 Multi-Tap Dual-Side Entry Connector features 2 ports sized for 500 MCM to 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IT-500

The Polaris IT-500 Multi-Tap Dual-Side Entry Connector features 2 ports sized for 500 MCM to 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLDS500-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.

IPLDS500-12

The Polaris IPLDS500-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.

Frequently Asked Questions

What is the voltage rating for IPL500-6?

The IPL500-6 operates at a voltage of 500V.

What is the product code for IPL500-6?

The product code for IPL500-6 is AMTS50046.

What is the cross-reference for IPL500-6?

The cross-reference for IPL500-6 includes BIBS600-6 and PBTS-6-500.

What are the compatible brands for IPL500-6?

IPL500-6 is compatible with BURNDY (BIBS600-6), ILSCO (PBTS-6-500), and others.

What is the maximum operating temperature?

The maximum operating temperature for IPL500-6 is not specified in the document.

What is the minimum operating temperature?

The minimum operating temperature for IPL500-6 is not specified in the document.

What are the installation requirements for IPL500-6?

Specific installation requirements for IPL500-6 are not detailed in the document.

How do I troubleshoot issues with IPL500-6?

Troubleshooting steps for IPL500-6 are not provided in the document.

What maintenance is required for IPL500-6?

Maintenance requirements for IPL500-6 are not specified in the document.

Are there any safety warnings for IPL500-6?

Safety warnings for IPL500-6 are not mentioned in the document.

How to Install the IPL500-6 Controller

This guide provides step-by-step instructions for installing and configuring the IPL500-6 Controller, including wiring and calibration procedures.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors

  1. Mount the controller

    Secure the IPL500-6 controller to the DIN rail using the integrated clips. Ensure the controller is level and firmly attached.

  2. Strip wire insulation

    Strip the wire insulation according to the specified lengths in the connector size chart. Ensure that the insulation extends at least 3/8" into the connector port.

  3. Connect the conductors

    Insert each conductor into a different connector port of the IPL500-6. If oxidation is present, clean the conductor with a wire brush before insertion.

  4. Secure the connections

    Tighten the pressure screws on the connectors according to the torque values provided in the installation instructions to ensure a secure connection.

  5. Verify the installation

    Use a multimeter to check the connections and ensure proper voltage levels are present. Confirm that all connections are secure and functioning correctly.

  6. Calibrate the controller

    Follow the calibration procedures outlined in the user manual to ensure the IPL500-6 operates within the desired parameters.

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Tork products are designed to meet various environmental ratings, including NEMA Type 4X and Type 6, which provide protection against corrosion, windblown dust, rain, and occasional temporary submersion. These ratings ensure that Tork products can withstand harsh industrial environments while maintaining operational integrity.

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