NSI Industries IPL500-3 - The Polaris IPL500-3 Multi-Tap Single Side Entry Connector features 3 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
NSI Industries

IPL500-3

UPC: 662381915016

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Overview

The Polaris IPL500-3 3-Port Single-Side Connector provides the simplest solution for forming a secure connection between up to three conductors in applications including cable trays, panel boards, ducts, raceways or troughs. Sized for 500 MCM - 4 AWG wires and rated for 600V, this pre-insulated connector comes pre-loaded with an oxide inhibitor and installs faster than traditional uninsulated connector options using just a hex key and torque wrench. The aluminum alloy body is wrapped in high-dielectric strength plastisol insulation, which is ergonomically molded to offer a comfortable grip, in addition to being resistant to abrasion, chemicals and UV rays. All-in-one design saves time and supplies on each job by eliminating the need for cover and taping; simply brush the conductors clean, strip back their insulation, insert one conductor into each port and secure the covered pressure screws. The IPL500-3 connector is rated for a 90 degrees Celsius operating temperature and dual rated for use with copper and/or aluminum cables, up to max AMP ratings of 430 and 350 respectively. Polaris pre-insulated connectors are available in a range of port numbers and configurations to fit the needs of any job, including UL-listed parallel configurations. Polaris: the original pre-insulated connector and still the brand most asked for by name.
  • One-Side Wire Entry: Form secure connections between 3 conductors quickly using the single-side entry ports sized for wires between 500 MCM and 4 AWG
  • Ergonomic Design: Rounded corners and a smooth exterior finish over the plastisol insulation make Polaris connectors comfortable to grip
  • Removable Plugs: Each port and adjustable set screw is covered by a secure plug to prevent debris, moisture or contaminants from entering the insulated connector
  • Pre-filled Oxide Inhibitor: All 3 single-side entry ports come pre-filled with an oxide inhibitor gel to prevent corrosion and provide low-contact resistance
  • Professional Performance: The durable layer of insulation on each Polaris connector is UV, abrasion and chemical-resistant for reliable performance

Specifications

Aluminum Conductor Max AMP
350 Amp
Aluminum Conductor Note
Dual Rated for use with copper and or aluminum cables. Not for use with fine-stranded, flexible cables
Application
Wire Termination
Color
Black
Copper Conductor Max
430 Amp
Environmental Conditions
90 C
Finish
Plastisol Insulated
Material
Aluminum
Number Of Conductors
3
Number Of Poles
1
Size
L=3.960 - W=2.500 - H=2.940 IN
Special Features
(3) 500 MCM-4 AWG - Dual Rated
Standard
UL 486A/B
Temperature Rating
90 C
Type
Single Sided Entry
Voltage Rating
600 V
Warranty
1 Year
Wire Size
500 MCM-4 AWG
Wire Type
Class B & C
Wire/Cable Class
Class B, Class C
Package Dimensions (L x W x H)
3.96 IN x 2.5 IN x 2.94 IN
Package Dimensions (L x W x H)
10.0584 cm x 6.35 cm x 7.4676 cm
Package Weight (Imperial)
0.790 L
Package Weight (Metric)
0.358 kg
The Polaris IPLMD500-6 Multi-Tap Mountable Dual-Sided Entry Connector features 6 ports sized for 500 MCM - 4 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLMD500-6

The Polaris IPLMD500-6 Multi-Tap Mountable Dual-Sided Entry Connector features 6 ports sized for 500 MCM - 4 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IT-4 Multi-Tap Single-Side Entry Connector features 2 ports sized for 4 AWG to 14 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IT-4

The Polaris IT-4 Multi-Tap Single-Side Entry Connector features 2 ports sized for 4 AWG to 14 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IT-250 Multi-Tap Dual-Side Entry Connector features 2 ports sized for 250 MCM to 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IT-250

The Polaris IT-250 Multi-Tap Dual-Side Entry Connector features 2 ports sized for 250 MCM to 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IT-4B Multi-Tap Single-Side Entry Connector features 2 ports sized for 4 AWG to 14 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IT-4B

The Polaris IT-4B Multi-Tap Single-Side Entry Connector features 2 ports sized for 4 AWG to 14 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IT-1/0 Multi-Tap Single-Side Entry Connector features 2 ports sized for 1/0 AWG to 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IT-1/0

The Polaris IT-1/0 Multi-Tap Single-Side Entry Connector features 2 ports sized for 1/0 AWG to 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris ISR-250 Multi-Tap In-Line Entry Connector features 2 ports sized for 250 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

ISR-250

The Polaris ISR-250 Multi-Tap In-Line Entry Connector features 2 ports sized for 250 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris ISR-1/0 Multi-Tap In-Line Entry Connector features 2 ports sized for 1/0 - 14 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

ISR-1/0

The Polaris ISR-1/0 Multi-Tap In-Line Entry Connector features 2 ports sized for 1/0 - 14 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPL250-3B Multi-Tap Single Side Entry Connector features 3 ports sized for 250 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPL250-3B

The Polaris IPL250-3B Multi-Tap Single Side Entry Connector features 3 ports sized for 250 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLDS350-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 350 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.

IPLDS350-12

The Polaris IPLDS350-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 350 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.
The Polaris IPLD3/0-8 Multi-Tap Dual-Sided Entry Connector features 8 ports sized for 3/0 - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD3/0-8

The Polaris IPLD3/0-8 Multi-Tap Dual-Sided Entry Connector features 8 ports sized for 3/0 - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPL4-3B Multi-Tap Single Side Entry Connector features 3 ports sized for 4-14 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPL4-3B

The Polaris IPL4-3B Multi-Tap Single Side Entry Connector features 3 ports sized for 4-14 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPL350-6 Multi-Tap Single Side Entry Connector features 6 ports sized for 350 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPL350-6

The Polaris IPL350-6 Multi-Tap Single Side Entry Connector features 6 ports sized for 350 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

Frequently Asked Questions

What is the product code for IPL500-3?

The product code for IPL500-3 is 97563.

What is the compatibility for IPL500-3?

IPL500-3 is compatible with BIBS600-3 and PBTS-3-500.

What are the installation requirements for IPL500-3?

Installation requirements are not explicitly detailed in the document.

What is the operating temperature range?

The document does not specify the operating temperature range.

What is the voltage requirement for IPL500-3?

The document does not specify the voltage requirement for IPL500-3.

How do I troubleshoot issues with IPL500-3?

Common troubleshooting steps are not provided in the document.

What maintenance is required for IPL500-3?

Maintenance requirements are not explicitly mentioned in the document.

Are there any safety warnings for IPL500-3?

Safety warnings and precautions are not detailed in the document.

How to Install the IPL500-3 Controller

This guide provides step-by-step instructions for installing and configuring the IPL500-3 Controller, including wiring and calibration.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors

  1. Mount the controller

    Secure the IPL500-3 controller to the designated mounting surface using the provided mounting screws. Ensure it is level and firmly attached.

  2. Strip wire insulation

    Using wire strippers, strip the insulation from the wires according to the specified lengths in the connector size chart. Ensure that the wire insulation extends at least 3/8" into the connector port.

  3. Connect the wires

    Insert each stripped wire into the appropriate connector port on the IPL500-3 controller. If oxidation is present on the conductors, clean them with a wire brush before insertion.

  4. Secure the connections

    Tighten the pressure screws on the connectors to the torque values specified in the installation documentation to ensure a secure connection.

  5. Verify the installation

    Use a multimeter to check the connections for continuity and proper voltage levels. Ensure all connections are secure and functioning correctly before proceeding.

  6. Calibrate the controller

    Follow the calibration procedure outlined in the user manual to ensure the IPL500-3 controller operates within the desired parameters.

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