Authorized Mersen Distributor
Mersen MPDB69540 - Open-Style PDB UL 1953 1000V 680A Tin-plated Aluminum - 840A Adder 2 - 8 openings; 600-#2 --- #4-#14-3/0-#10 Box to Box
More images

Mersen MPDB69540 Open-Style PDB UL 1953 1000V 680A Tin-plated Aluminum - 840A Adder 2 - 8 openings…

Alternate Item Number: MPDB69540

UPC: 782001454791


Documents & Media
Line Drawing3D CAD Model (STEP)3D CAD Model (STEP)Specification Sheet

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The Mersen MPDB69540 is a high-capacity, open-style Power Distribution Block (PDB) engineered for heavy-duty industrial power distribution and cable splicing applications. Rated for 1000V and 680A continuous current with aluminum conductors (840A with copper), this PDB delivers robust performance in compact footprints. The MPDB69540 features 8 total openings: 2 line-side openings per pole (600-#2 AWG) and 4 load-side openings per pole (4-#14 AWG and 3/0-#10 AWG). This configuration supports flexible primary and secondary circuit connections, accommodating both aluminum and copper conductors for versatile deployment in industrial control panels, switchgear, and power distribution systems. The tin-plated aluminum construction ensures superior corrosion resistance and long-term reliability in demanding environments. The adder-style pole configuration allows scalable installation, making it suitable for both new installations and retrofits in existing systems. With a focus on safety and performance, this PDB minimizes installation space while maintaining high reliability under continuous operation.
  • Rated 1000V, 680A (Al) / 840A (Cu) continuous current
  • 8 total openings: 2 line-side (600-#2 AWG) and 4 load-side (4-#14 & 3/0-#10 AWG)
  • Tin-plated aluminum construction for corrosion resistance
  • Adder-style pole configuration for scalable installations
  • 8 openings with 840A adder for flexible circuit configurations

Specifications

Amperage Rating
840 A
Ampere Rating (AL)
680 A
Ampere Rating (CU)
840 A
Application
Splicing cables Splitting primary power into secondary circuits Fixed junction tap-off points.
Brand Name
Mersen
Connection
Box To Box
Connection Type
Box to Box
Connector Type (Primary)
Box
Connector Type (Secondary)
Box
Current Rating
680 A
Material
Tin-plated Aluminum
Mounting
Direct Screw Mount
Number Of Terminals
1
Series
MPDB
Size
5.7 x 2.58 x 3.55 in
Size
144.78 x 65.532 x 90.17 mm
Special Features
Adder Poles: All sizes have optional adder poles for increased flexibility and ease-of-use. Adder poles can be stacked to form multi-pole units in the field without the use of tools. Adder poles allow for customization of primary and secondary wire combinations. End barriers are also available for sale, catalog numbers can be found in the catalog number selection tables for each size block. Wire Connectors: Standard aluminum and copper wire connectors are available. Aluminum connectors accept both AL or CU wire while copper connectors accept CU wire only. Connectors are all 1-piece tin-plated. Many part numbers are rated to accept DLO-type fine-strand wire, allowing users to connect flexible conductors. Insulators: Insulators are virtually unbreakable, made of glass-filled polycarbonate. “See-through,” hinged safety covers are optional and provide a greater degree of safety and shock resistance where required. Hinged covers can be installed without tools. Spacings: 1 inch through air and 2 inches over surface between uninsulated live parts of opposite polarity meets requirements for feeder and branch circuit applications of UL508A. Safety Covers: Polycarbonate safety covers provide dead-front protection. One cover is needed for each pole. Each cover has a test probe hole in the center for circuit checking. Covers are optional accessories and catalog numbers can be found in the catalog selection tables for each size block.
Standard
UL Listed to subject 1953, File E352417 unless noted otherwise CSA Certified Class 6228 01
Type
Open-Style Power Distribution Blocks
Voltage Rating
1000 V
Wire Range (Primary)
600-#2
Wire Range (Secondary)
#4-#14 & 3/0-#10
Package Dimensions (L x W x H)
5.7 in x 2.58 in x 3.55 in
Package Dimensions (L x W x H)
144.78 mm x 65.532 mm x 90.17 mm
Package Weight (Imperial)
1.700 lb
Package Weight (Metric)
0.771 kg
Open-Style PDB UL 1953 1000V 680A Tin-plated Aluminum - 840A 3-Pole 2 - 8 openings; 600-#2 --- #4-#14-3/0-#10 Box to Box

MPDB69543

Open-Style PDB UL 1953 1000V 680A Tin-plated Aluminum - 840A 3-Pole 2 - 8 openings; 600-#2 --- #4-#14-3/0-#10 Box to Box
100kA Short Circuit Current Rated Power Distribution Block. 2 x 500 MCM-4 AWG Line, 6 x 2/0-14 AWG Load Power Distribution Blocks are made of Valox Nylon 6/6, Finger Safe Lexan 500R Polycarbonate Panels and Covers, high-conductivity 6061-T6 Electro-Tin Plated aluminum alloy connector. Each block can stand alone or combine with other blocks to form a multi-block set, and are also Din Rail Mountable with built in locking mechanism to lock/release.

NPDB-26-500-1

100kA Short Circuit Current Rated Power Distribution Block. 2 x 500 MCM-4 AWG Line, 6 x 2/0-14 AWG Load Power Distribution Blocks are made of Valox Nylon 6/6, Finger Safe Lexan 500R Polycarbonate Panels and Covers, high-conductivity 6061-T6 Electro-Tin Plated aluminum alloy connector. Each block can stand alone or combine with other blocks to form a multi-block set, and are also Din Rail Mountable with built in locking mechanism to lock/release.
Splitter Trough Block Assembly, 600V 600A 4-600MCM:1/0-250 kcmil, Brushed, Aluminum

ASTB600

Splitter Trough Block Assembly, 600V 600A 4-600MCM:1/0-250 kcmil, Brushed, Aluminum
TERMINAL DISTRIBUTION BLOCK MULTIPOLAR WITH FLAT BARS 3 POLES 630 A

54123063

TERMINAL DISTRIBUTION BLOCK MULTIPOLAR WITH FLAT BARS 3 POLES 630 A
Splitter Blocks 400 A

CSBL400

Splitter Blocks 400 A
UL489 BUSBAR FEEDER TERMINAL TOOTH

SZ-ESKBP

UL489 BUSBAR FEEDER TERMINAL TOOTH
Open-Style PDB UL 1953 1000V Tin-plated Copper - 310A 3-Pole 1 - 15 openings; 350-#6 --- #10-#14 Box to Box

MPDB66623

Open-Style PDB UL 1953 1000V Tin-plated Copper - 310A 3-Pole 1 - 15 openings; 350-#6 --- #10-#14 Box to Box
Open-Style PDB UL 1953 1000V Tin-plated Copper - 310A 3-Pole 1 - 6 openings; 350-#6 --- #2-#14 Box to Box

MPDB66663

Open-Style PDB UL 1953 1000V Tin-plated Copper - 310A 3-Pole 1 - 6 openings; 350-#6 --- #2-#14 Box to Box

Frequently Asked Questions

What are the voltage and current ratings for Mersen power distribution blocks?

These blocks are rated for 1000VAC/DC and have an ampere rating from 65 to 2260A, based on NEC table 310.15(B)(16) 75ºC ampacities.

What are the different size categories for the MPDB series?

The MPDB series is offered in miniature (MPDB62/63), intermediate (MPDB66/67), and large (MPDB68/69) size categories.

What is the purpose of Mersen power distribution blocks?

They provide a safe method for splicing cables, splitting primary power into secondary circuits, and creating fixed junction tap-off points.

What wire types are compatible with Mersen power distribution blocks?

Aluminum blocks accept both AL or CU wire, while copper blocks accept CU wire only. Many are rated for DLO-type fine-strand wire.

Are Mersen power distribution blocks RoHS compliant?

Yes, the environmental specifications state that these blocks are RoHS compliant and Lead Free.

What safety features are available for Mersen power distribution blocks?

Optional, snap-on, hinged safety covers made of polycarbonate provide dead-front protection and shock resistance. They have a test probe hole.

Can I add more poles to a Mersen power distribution block?

Yes, optional adder poles can be stacked in the field without tools to form multi-pole units and customize wire combinations.

What are the insulating materials used in these blocks?

The insulators are made of virtually unbreakable, glass-filled polycarbonate with a dielectric strength exceeding 2500V and a flammability rating of UL94-V0.

What are the physical spacing requirements for these distribution blocks?

The blocks meet feeder and branch circuit requirements with 1 inch through air and 2 inches over surface spacing between uninsulated live parts.

How are Mersen power distribution blocks mounted?

These power distribution blocks are designed for direct panel mounting.

Frequently Asked Questions about Mersen

What industries and applications are Mersen products used for?

Mersen products are used across diverse industrial sectors including solar power, electric vehicles, buildings/construction, industrial automation, power distribution, HVAC, elevators, telecommunications, and specialty manufacturing. Key application areas include circuit protection, surge protection, battery module protection, electrical safety systems, and power management for residential, commercial, and utility-scale installations.

What are the main product lines offered by Mersen?

Mersen offers five primary electrical power product lines: IEC and UL/CSA Fuses and Fusegear, Surge Protection, Low Voltage Disconnect Switches, Power Distribution Blocks, and Engineered Solutions. Their comprehensive range includes specialized components like high-speed fuses, modular fuse holders, surge arresters, and custom-engineered electrical protection systems for industrial and power management applications.

What are the key features of Mersen products?

Mersen products feature advanced electrical protection and power management solutions with key characteristics including finger-safe design, compact modularity, and high-performance safety features. Their product lines span electrical power components like fuses, surge protection, power distribution blocks, and specialized solutions for industrial, solar, and building applications. Critical features include UL/CSA approvals, high short-circuit current ratings, and innovative technologies like the Fuse Control™ program that minimize electrical risks and optimize system performance.

What environmental ratings do Mersen products have?

Mersen products meet rigorous environmental ratings across multiple standards, including UL 508A Type 1, 2, 3, 4, 4X, 12, and 13, CSA Type 1, 2, 3, 4, 4X, 12, and 13, and NEMA Type 1, 2, 3, 4, 4X, 12, and 13. They feature IEC 60529 IP66 protection, with enhanced UV inhibitors for outdoor weathering and operating temperatures ranging from -40°C to 130°C (-40°F to 266°F). These ratings ensure superior protection in wet, corrosive, and challenging industrial environments.

What accessories are available for Mersen products?

Mersen offers multiple accessories for their fuse blocks and systems, including safety pullers (DFC3M and DFC3LP), DIN-rail adapters (DRM), bus bars, auxiliary contacts, and specialized mounting hardware. Key accessories include the DFC3M safety puller for 1-1/2" x 13/32" midget or Class CC fuses, the DRM adapter for mounting 303 series fuse blocks on DIN-rail, and UltraSafe fuse module accessories like bus bars and auxiliary contacts that enable module interconnection and monitoring.

How are Mersen products typically installed?

Mersen products are typically installed in electrical distribution systems, control panels, and industrial automation environments using multiple mounting options. These include service entrance panel mounting, distribution panel installation, control panel DIN rail mounting, and custom engineered solutions like Fused Coordination Panelboards. Installation depends on the specific product type, such as fuses, surge protective devices, or switches, and is designed to provide electrical protection and circuit safety in various industrial and commercial applications.

What certifications and standards do Mersen products comply with?

Mersen products are certified to multiple international standards, including UL (Underwriters Laboratories), CSA (Canadian Standards Association), CCC (China Compulsory Certification), and EAC (Eurasian Conformity). Our products meet rigorous safety and performance standards for industrial applications across North America, China, Russia, and other global markets, ensuring compliance and reliability in electrical power and advanced materials solutions.

What technical support does Mersen offer?

Mersen provides comprehensive technical support through multiple channels, including technical experts located in your time zone who can assist with product selection, application guidance, and troubleshooting. Their Fuse Control™ program offers a free Fuse Inventory Audit & Analysis, and customers can access technical resources through their sales representatives and online platform ep.mersen.com.