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Mersen MEV50A550-45G - EVpack Fuse 500VDC UL 500VDC IEC 550A Size 45G Max. Rated Breaking Capacity DC: 30 kA @ 500 V, L/R ≤ 2.5 ms Bolted
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Mersen MEV50A550-45G EVpack Fuse 500VDC UL 500VDC IEC 550A Size 45G Max. Rated Breaking Capacity DC: 30 kA @…

Alternate Item Number: MEV50A550-45G


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Specification Sheet

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Overview

The Mersen MEV50A550-45G EVpack fuse is a high-performance DC over-current protection device engineered for electric and hybrid vehicle applications. This bolted fuse delivers a maximum rated breaking capacity of 30 kA at 500 VDC with an L/R ratio ≤ 2.5 ms, ensuring rapid fault current interruption. Designed for battery pack protection, it supports current ratings from 60 to 800A and is optimized for main battery and on-board charging circuits. The ultra-compact design minimizes space requirements while maintaining high cycling performance and low watt losses. The MEV50A550-45G is ideal for battery disconnect units (BDU), battery junction boxes, supercapacitor pack protection, and maintenance safety disconnects (MSD). Its minimum breaking capacity (MBC) of <2 kA provides precise matching with DC contactors, enhancing system safety and efficiency. The fuse's robust construction and full coverage of battery module voltage and current ranges make it a critical component in EV/HEV and electrical energy storage systems. With a voltage rating of 500VDC and a maximum current rating of 550A, this fuse is specifically designed for high-power DC applications where reliability and fast response are critical. The 45G size designation indicates its physical dimensions, optimized for integration into compact EV/HEV electrical systems. The fuse's design also ensures low power dissipation, contributing to overall system efficiency and thermal management.
  • 500 VDC maximum operating voltage with 30 kA interrupting rating
  • Current rating range: 60 to 800A for versatile battery protection
  • L/R ratio ≤ 2.5 ms for rapid fault current interruption
  • Ultra-compact design with low watt losses and high cycling performance

Specifications

Amperage Rating
550 A
Application
EV/HEV Battery pack protection Battery Disconnect Unit (BDU) Battery Management Systm (BMS) Battery Junction Box for auxiliaries On-Board Charging
Brand Name
Mersen
Case
GMG
Connection
Bolted
Current Rating
550 A
DC Voltage Rating
500 V
Interrupting Rating
30 kA
L/r Ratio
2.5 ms
Minimum Breaking Capacity
2xIn
Mounting
Bolted
Series
EVpack
Size
4.06 x 1.77 in
Size
103 x 45 mm
Size
Size 45G
Special Features
Design for DC applications Low watt losses High cycling performance Full coverage of battery module voltage and current Ultra compact size Current Ratings (In): 5 to 800A Interrupting Rating (IR) for MEV55C: 20kA @550VDC, L/R = 1ms Interrupting Rating (IR) for MEV50A: 30kA @500VDC, L/R = 2.5ms
Standard
Complies to Automotive IATF 16949:2016 Quality System IEC 60 269-4 ISO 8820-8 JAS0 D622
Type
Battery Pack Fuses
Voltage Rating
500 V
Package Dimensions (L x W x H)
4.06 in x 1.77 in x 1.77 in
Package Dimensions (L x W x H)
103 mm x 45 mm x 45 mm
Package Weight (Imperial)
0.529 lb
Package Weight (Metric)
0.240 kg
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POWR-JAW clamps improve the contact between fuse and clip. The unnecessary heat from poor contact due to the loss of spring force in the clips can cause nuisance fuse opening and premature aging of surrounding components. High temperature phenolic resin knob designed for the most severe environments 7 sizes to provide effective coverage. Simple design makes installation easy.

LCC5

POWR-JAW clamps improve the contact between fuse and clip. The unnecessary heat from poor contact due to the loss of spring force in the clips can cause nuisance fuse opening and premature aging of surrounding components. High temperature phenolic resin knob designed for the most severe environments 7 sizes to provide effective coverage. Simple design makes installation easy.
9F61 Size B Clips 1.6in

9F61BWW460

9F61 Size B Clips 1.6in

Frequently Asked Questions

What is the maximum interrupting rating of the MEV50A550-45G?

The MEV50A550-45G has a maximum interrupting rating of 30 kA at 500 VDC.

What is the L/R ratio for the MEV50A550-45G?

The L/R ratio is ≤ 2.5 ms, ensuring fast fault current interruption.

What applications is the MEV50A550-45G suitable for?

It is designed for EV/HEV battery protection, battery disconnect units, and maintenance safety disconnects.

What is the current rating range for the MEV50A550-45G?

The current rating range is 60 to 800A, covering a wide spectrum of battery protection needs.

What is the minimum breaking capacity of the MEV50A550-45G?

The minimum breaking capacity (MBC) is less than 2 kA, matching DC contactors.

Frequently Asked Questions about Mersen

What industries and applications are Mersen products used for?

Mersen products are used across diverse industrial sectors including solar power, electric vehicles, buildings/construction, industrial automation, power distribution, HVAC, elevators, telecommunications, and specialty manufacturing. Key application areas include circuit protection, surge protection, battery module protection, electrical safety systems, and power management for residential, commercial, and utility-scale installations.

What are the main product lines offered by Mersen?

Mersen offers five primary electrical power product lines: IEC and UL/CSA Fuses and Fusegear, Surge Protection, Low Voltage Disconnect Switches, Power Distribution Blocks, and Engineered Solutions. Their comprehensive range includes specialized components like high-speed fuses, modular fuse holders, surge arresters, and custom-engineered electrical protection systems for industrial and power management applications.

What are the key features of Mersen products?

Mersen products feature advanced electrical protection and power management solutions with key characteristics including finger-safe design, compact modularity, and high-performance safety features. Their product lines span electrical power components like fuses, surge protection, power distribution blocks, and specialized solutions for industrial, solar, and building applications. Critical features include UL/CSA approvals, high short-circuit current ratings, and innovative technologies like the Fuse Control™ program that minimize electrical risks and optimize system performance.

What environmental ratings do Mersen products have?

Mersen products meet rigorous environmental ratings across multiple standards, including UL 508A Type 1, 2, 3, 4, 4X, 12, and 13, CSA Type 1, 2, 3, 4, 4X, 12, and 13, and NEMA Type 1, 2, 3, 4, 4X, 12, and 13. They feature IEC 60529 IP66 protection, with enhanced UV inhibitors for outdoor weathering and operating temperatures ranging from -40°C to 130°C (-40°F to 266°F). These ratings ensure superior protection in wet, corrosive, and challenging industrial environments.

What accessories are available for Mersen products?

Mersen offers multiple accessories for their fuse blocks and systems, including safety pullers (DFC3M and DFC3LP), DIN-rail adapters (DRM), bus bars, auxiliary contacts, and specialized mounting hardware. Key accessories include the DFC3M safety puller for 1-1/2" x 13/32" midget or Class CC fuses, the DRM adapter for mounting 303 series fuse blocks on DIN-rail, and UltraSafe fuse module accessories like bus bars and auxiliary contacts that enable module interconnection and monitoring.

How are Mersen products typically installed?

Mersen products are typically installed in electrical distribution systems, control panels, and industrial automation environments using multiple mounting options. These include service entrance panel mounting, distribution panel installation, control panel DIN rail mounting, and custom engineered solutions like Fused Coordination Panelboards. Installation depends on the specific product type, such as fuses, surge protective devices, or switches, and is designed to provide electrical protection and circuit safety in various industrial and commercial applications.

What certifications and standards do Mersen products comply with?

Mersen products are certified to multiple international standards, including UL (Underwriters Laboratories), CSA (Canadian Standards Association), CCC (China Compulsory Certification), and EAC (Eurasian Conformity). Our products meet rigorous safety and performance standards for industrial applications across North America, China, Russia, and other global markets, ensuring compliance and reliability in electrical power and advanced materials solutions.

What technical support does Mersen offer?

Mersen provides comprehensive technical support through multiple channels, including technical experts located in your time zone who can assist with product selection, application guidance, and troubleshooting. Their Fuse Control™ program offers a free Fuse Inventory Audit & Analysis, and customers can access technical resources through their sales representatives and online platform ep.mersen.com.