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Overview
- Meltric CS1000 Series Receptacle
- Durable Black Polymer Construction
- IP66 and IP67 Environmental Sealing
- Rated for 400 Amps and 600 Volts AC
- Size M for CS1000 System Compatibility
Specifications
Color | Black |
Current Rating | 400 A |
Frequency | 60 Hz |
Ip Rating | IP66/IP67 |
Material | Poly |
Series | CS1000 |
Size | M |
Voltage Rating | 600 VAC |
ACS380-040S-07A2-4
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The NNC75X75WH2 Halogen-Free Wide Slot Wiring Duct is used to route, protect, and manage wires near sensitive electronic equipment and in environments where heat resistance or public safety is a concern. UL 94 flame class of V-0 with a UL recognized continuous-use temperature up to 95 C (203 F). Halogen-Free, Polyphenylene Oxide (PPO). Mounting holes provided. 2.85" x 2.97" (72.4 mm x 75.4 mm) and 6.6' (2 m) long. Cover included. Color White. 5 pieces per package.
Frequently Asked Questions
What is the maximum amperage for this product?
The product has a maximum amperage of 400 A at 600 VAC, 600 VDC in North America, and 500 A at 1000 VAC, 1500 VDC in Europe.
What is the operating voltage range?
The device operates at 600 VAC, 600 VDC in North America and 1000 VAC, 1500 VDC in Europe.
What is the temperature range for operation?
The operating temperature range is from -40°F to 140°F.
What environmental ratings does this product have?
The product has an environmental rating of IP66/IP67, ensuring watertightness when disconnected.
What are the installation requirements?
The product requires a wiring capacity of 1/0 AWG minimum and 444 MCM maximum, with 90°C rated wire.
What safety features are included?
Safety features include a fingerguard to protect from live parts and a locking pin to prevent accidental disconnects.
What is the contact material used?
The product features silver-nickel contact material, providing superior conductivity and corrosion resistance.
Is this product compatible with European standards?
Yes, the product is CE rated and complies with European standards for voltage and amperage.
How to Install the CS1000 Single Pole Plugs and Connectors
This guide provides step-by-step instructions for safely installing and wiring the CS1000 single pole plugs and connectors.
Estimated time: 45m
Tools needed:
Screwdriver, Wire strippers, Multimeter, 21 mm wrench, 24 mm wrench, 19 mm socket, 20 mm wrench
Supplies needed:
Mounting screws, Terminal connectors, Watertight seals, M40 nuts
- Disconnect power
Ensure all sources of power to the circuit are disconnected to eliminate the risk of electrical shock.
- Mount the product
Secure the CS1000 device to the panel or DIN rail using the appropriate mounting screws and ensure it is level. Use watertight seals under the heads of the mounting screws to maintain IP66/67 protection.
- Prepare the conductors
Strip the main conductors approximately 1-1/8 inches based on the lug type being used. Ensure to use only copper or copper-clad wire.
- Connect the lugs
Crimp the lugs onto the stripped conductors using the appropriate crimping tool. Tighten the lugs to a torque of 30 ft-lb using the specified wrenches, ensuring that torque is not transmitted to the insulated casing.
- Assemble the handle
Screw the handle onto the product and tighten the cable gland securely. Block the rotation of the handle with the supplied screw.
- Verify connections
Use a multimeter to verify that all connections are secure and that there are no shorts in the wiring before re-energizing the circuit.
- Label the device
Apply the current and voltage rating stickers provided to the device in a visible location to ensure proper identification.
Frequently Asked Questions about Meltric
What certifications and standards do Meltric products comply with?
Meltric products are rigorously certified and comply with multiple critical industrial standards, including UL 2682, UL 508, UL 98, UL 1682, and CSA 22.2 No. 182.1. Their devices are UL and CSA listed with comprehensive ratings covering electrical endurance, short circuit withstand capabilities, motor circuit disconnect switching, and environmental protection standards like Type 4X/IP69/IP69K. Specific certifications include switch-rated plug and receptacle listings that exceed standard industry requirements.
What are the key features of Meltric products?
Meltric products feature advanced safety and reliability technologies, including spring-assisted terminals, push-button circuit disconnection, enclosed arc chambers, and integrated lockout-tagout capabilities. Key innovations include silver-nickel butt-style contacts, a quick-break mechanism that disconnects circuits in 15 milliseconds, and a self-cleaning contact system. Most devices offer modular construction, optional auxiliary contacts, and automatic watertightness, with robust casings made of fiberglass-reinforced thermoplastic polyamide that resist impact and harsh environments.
What environmental ratings do Meltric products have?
Meltric products feature robust environmental ratings, including Type 4X/IP69/IP69K certification, which also meets IP66/IP67 requirements. Their devices are rated to operate in temperatures from -40°F to 140°F, with specific IK ratings for impact resistance ranging from 08 to 10 Joules depending on the product material and model. Metal-cased products typically have higher impact resistance (IK10 with 20 Joules) compared to polymer-based products (IK09 with 10 Joules).
What industries and applications are Meltric products used for?
Meltric products are used across multiple heavy industrial and hazardous environments, including chemical plants, pharmaceutical facilities, oil and gas operations, grain silos, wood processing plants, plastics manufacturing, and wastewater treatment facilities. Their specialized plugs and receptacles are engineered for high-amperage equipment, wet/washdown environments, and locations with explosive gas or dust risks, with specific product lines like DSN and DS Series designed for different industrial applications ranging from 75-100 horsepower equipment.
What technical support does Meltric offer?
Meltric offers comprehensive technical support through multiple channels. Their Customer Service group provides immediate phone support at 800-433-7642, with trained representatives located at their manufacturing facility. Additionally, Meltric's engineering team offers specialized application support, custom design solutions, and can help integrate Meltric and third-party components into power distribution products.
What are the main product lines offered by Meltric?
Meltric offers a comprehensive range of industrial electrical plugs and receptacles across several key product lines: Switch-Rated Plugs & Receptacles (DSN and DS series from 20-200A), Multipin Connectors (6-37 pin, 2-50A), Standard Duty Plugs & Receptacles (DR, PN, DSDC series), High Ampacity Plugs & Receptacles (PF/PFQ, DR400, CS1000, SP series from 300-600A), and specialized options like RETTBOX electromagnetic self-ejection devices and PNHT high-temperature connectors.
What accessories are available for Meltric products?
Meltric offers a comprehensive range of accessories for their industrial plugs and receptacles, including handles, angle adapters, junction boxes, poly conduit entry boxes, finger drawplates, and protective/padlockable inlet/plug caps. These modular accessories allow customers to customize their electrical connection solutions, with options like 30° and 70° angles, metal and poly configurations, and additional features such as auxiliary contacts and locking mechanisms.
How are Meltric products typically installed?
Meltric products are typically installed by inserting the plug into the receptacle with a simple 30-degree clockwise rotation, which latches the connection and energizes the circuit. The installation process is designed for safety, featuring automatic watertight sealing, dead-front safety shutters, and spring-loaded butt-style contacts that ensure optimal electrical performance. For motor change-outs, qualified workers follow a specific procedure including verifying de-energization, applying lockout/tagout, and carefully inserting the plug into the receptacle.
What is Meltric's warranty policy?
Meltric offers a comprehensive 5-year warranty on electrical contacts for all its plug and receptacle products. This warranty reflects the company's confidence in the durability and high-quality design of their electrical components, which are engineered to provide superior performance and reliability in industrial applications.