Hammond Power CP1K6G0499CC - Passive Harmonic Filters, 400 HorsePower, 480 Volts, 499 Amperes, 60 Hertz, Enclosure Type 3R, Contactor
Hammond Power

CP1K6G0499CC

UPC: 803423190361


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Overview

The Hammond Power SKU CP1K6G0499CC is a passive harmonic filter engineered to mitigate harmonic distortion in industrial electrical systems. Rated for 400 HP at 480 Volts, 499 Amperes, and 60 Hertz, this unit reduces harmonic current distortion by up to 80%, ensuring compliance with IEEE 519 standards by maintaining distortion levels at 5% or less under full load. It also corrects the true power factor to over 95%, improving system efficiency and reducing energy costs. The integrated contactor simplifies wiring and control, while the Type 3R enclosure allows for outdoor or exposed installations. Designed for high-performance applications, the CP1K6G0499CC is ideal for motor drives, variable frequency drives, and other non-linear loads where power quality is critical. Its robust construction supports reliable operation in demanding industrial environments, including manufacturing, processing, and heavy machinery applications. The filter’s passive design eliminates the need for active components, reducing maintenance requirements and operational complexity. Built in the US, this solution meets stringent quality and performance standards for industrial power management. With a focus on efficiency and compliance, the CP1K6G0499CC provides a cost-effective way to maintain power quality while extending equipment lifespan and reducing energy waste.
  • The HPS passive harmonic filter is specifically engineered to mitigate harmonic currents created by non-linear loads.
  • It is currently available from 5 to 500 horsepower and it improves power quality by simultaneously reducing harmonics and improving true power factor.
  • HPS passive harmonic filters consists of reactors and capacitors in an LCL arrangement designed to reduce a broad range of harmonics associated with variable frequency drives and other three phase rectifiers.
  • Typical Power Factor: >95%
  • Rated for 400 HP at 480V, 499A, 60Hz

Specifications

Ambient Operating Temperature
0 to 40 Deg C
Application
For applications requiring IEEE-519 compliant power systems such as chemical processing, data centers, HVAC systems, material handling, hospitals, and wastewater treatment plants
Cooling
Natural Convection
Current Rating
499 Amperes
Current Rating
499 A
Depth
34 IN
Enclosure
Type 3R DH5
Enclosure Type
Type 3R
Frequency
60 Hertz
Frequency
60Hz
Frequency Rating
60 HZ
Height
52 IN
Impedance
499A
Input Current
470 A
Length
34 in
Mounting
Floor Mount
Mounting Style
Floor
NEMA Rating
Type 3R
Output Current
499 A
Series
CP1K6G
Special Features
Delivers superior performance compared to traditional harmonic filters by reducing harmonic current distortion to less than 5% and correcting true power factor to over 95%, enabling users to meet IEEE 519 harmonic requirements.
Standard
cUL Listed (E61431)
Voltage
480 V
Voltage Rating
480V
Voltage Rating
480 Volts
Voltage Rating
480 V
Warranty
3 Years
Weight
1850 L
Width
38 IN
Package Dimensions (L x W x H)
34 IN x 38 IN x 52 IN
Package Dimensions (L x W x H)
864 mm x 965 mm x 1321 mm
Package Weight (Imperial)
1850.000 L
Package Weight (Metric)
839.000 kg
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How to Install the HPS Centurion P Passive Harmonic Filter

This guide provides step-by-step instructions for the installation and initial setup of the HPS Centurion P Passive Harmonic Filter, ensuring safe and effective operation.

Estimated time: 1h

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors, Grounding wire

  1. Inspect the unit

    Immediately after receiving the Passive Harmonic Filter, inspect it for any transit damage and verify it against the shipping documents. If any damage is noted, file a claim with the carrier.

  2. Mount the filter

    Secure the HPS Centurion P Passive Harmonic Filter to a suitable surface using the provided mounting brackets and screws. Ensure the unit is level and has adequate clearance for ventilation.

  3. Connect the wiring

    Connect the input power supply to terminals A1, B1, and C1, and connect the load to terminals A2, B2, and C2. Ensure all connections are tight and secure.

  4. Ground the unit

    Properly ground the Passive Harmonic Filter by connecting a grounding wire to the designated grounding location on the unit. Verify that the ground connection is secure.

  5. Power on and test

    Turn on the power supply to the filter and use a multimeter to verify that the voltage at the input terminals is within 5% of the nameplate voltage. Ensure that all connections are functioning correctly.

  6. Perform initial measurements

    Use a power quality analyzer to measure total harmonic distortion, power factor, and other relevant parameters before and after connecting the filter to establish a baseline for performance.

Frequently Asked Questions about Hammond Power

What certifications and standards do Hammond Power products comply with?

Hammond Power products are certified to UL (Underwriters Laboratories) and CSA (Canadian Standards Association) standards in North America. Our products meet rigorous safety and performance requirements, with many items classified as UL Listed Products or Recognized Components. We also comply with international certifications including China Compulsory Certification (CCC), C-Tick for Australian EMC requirements, and ANCE for Mexico.

What is Hammond Power's warranty policy?

Hammond Power provides a standard one-year warranty on all products, covering defects in workmanship and materials. Products will be repaired or replaced free of charge if found defective upon factory inspection. The warranty does not cover damage from improper handling, incorrect application, or faulty installation.

What industries and applications are Hammond Power products used for?

Hammond Power products are engineered for critical industrial and commercial applications across multiple sectors, including petrochemical, mining, construction, renewable energy, e-mobility, power storage, and microgrids. Their comprehensive product range of dry-type transformers, power quality solutions, and magnetic components enables electrical distribution and electrification in diverse industrial environments worldwide.

What are the main product lines offered by Hammond Power?

Hammond Power Solutions offers a comprehensive range of dry-type and liquid-filled transformers for industrial and commercial applications. Their primary product lines include power transformers for renewable energy, e-mobility, data centers, microgrids, and industrial settings. The company provides both standard and custom-designed transformer solutions that are critical to electrical distribution networks across multiple industries.

What are the key features of Hammond Power products?

Hammond Power products feature advanced dry-type and liquid-filled transformers engineered for diverse industrial applications, with capabilities spanning renewable energy, e-mobility, data centers, microgrids, and industrial/commercial sectors. Key features include high-performance electrical steel laminations, windings available in copper or aluminum, advanced insulation systems (VPI or Cast Resin), Basic Impulse Level ranges from 10 kV to 250 kV, and custom design capabilities with over 3,000 unique transformer designs engineered annually.

What environmental ratings do Hammond Power products have?

Hammond Power offers industrial enclosures with comprehensive environmental ratings, including UL/cUL 508A ratings of Type 1, 2, 3, 4, 4X, 12, and 13. Their products meet IEC 60529 IP66 standards, providing robust protection against dust, water ingress, and harsh environmental conditions. Specific ratings vary by product series, with options ranging from indoor Type 1 enclosures to outdoor-rated Type 4X enclosures suitable for challenging industrial environments.

What technical support does Hammond Power offer?

Hammond Power Solutions provides comprehensive technical support through multiple channels. Customers can access technical resources via phone support in Canada, the United States, Mexico, and internationally, with toll-free numbers and regional contact points. Their technical team offers personalized assistance for custom design inquiries, helping customers find standard transformer and power solutions or develop specialized electrical products for various industrial applications.

What communication protocols do Hammond Power products support?

Hammond Power products support multiple industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, and CANopen. These protocols enable flexible connectivity across industrial automation platforms, supporting various network topologies and high-speed data transmission for comprehensive industrial control and monitoring applications.

What accessories are available for Hammond Power products?

Hammond Power offers a comprehensive range of accessories for industrial electrical components, including HME Series handles with key locking and padlocking options, door stop kits, light kit mounting brackets, and standard hardware like mounting screws and washers. These accessories are designed to enhance functionality and installation flexibility across their product lines.

How are Hammond Power products typically installed?

Hammond Power transformers are typically chassis-mounted using precise mounting hole centers and dimensions specific to each product series. Installation involves selecting the appropriate primary voltage configuration, securing the transformer to a mounting surface using the specified mounting holes, and connecting terminals according to the product's schematic. Most Hammond Power transformers feature multiple terminal options like solder or quick-connect terminals, allowing flexible and straightforward installation in industrial control and power distribution applications.