Federal Signal 191XL-024GCS - LED Light, Hazardous Location, UL and cUL CID2, Pipe Mount, 24VDC, Green LED, Clear Dome, Default Steady
Federal Signal

191XL-024GCS

Alternate Item Number: 191xl-led

UPC: 782979226932


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BrochureInstallation InstructionsSpecification Sheet

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Overview

The **Federal Signal 191XL-024GCS** is a premium industrial-grade equipment engineered for unmatched durability, efficiency, and long-term reliability in the most challenging operational environments. Designed by Federal Signal—a leader in industrial signaling and safety solutions—the 191XL-024GCS represents the pinnacle of robust construction and advanced engineering, ensuring consistent performance where it matters most. Whether deployed in manufacturing plants, construction sites, mining operations, or municipal facilities, this equipment is built to withstand extreme conditions while maintaining peak functionality and operational integrity. At the core of the 191XL-024GCS is a precision-engineered design that integrates high-grade materials and state-of-the-art components, delivering exceptional resistance to corrosion, impact, and environmental stressors. This industrial workhorse is ideal for applications requiring continuous operation under heavy loads, high temperatures, or exposure to dust, moisture, and chemicals. Its modular architecture allows for seamless integration into existing systems, enabling quick installation and minimal downtime during deployment. Professionals across industries rely on Federal Signal products for their proven track record of safety, durability, and compliance with stringent industry standards. **Key Features & Benefits:** - **Superior Durability:** Constructed from corrosion-resistant alloys and reinforced housings to ensure longevity in harsh industrial settings. - **High-Performance Operation:** Engineered for consistent output and minimal maintenance, reducing total cost of ownership over time. - **Versatile Applications:** Suitable for manufacturing, construction, mining, utilities, and transportation sectors where reliability is non-negotiable. - **Advanced Safety & Compliance:** Meets or exceeds OSHA, ANSI, and ISO standards for industrial equipment, ensuring workplace safety and regulatory adherence. - **Easy Integration & Scalability:** Designed for compatibility with Federal Signal’s ecosystem, allowing for system expansion and upgrades without extensive reconfiguration. Federal Signal has established itself as a trusted name in industrial signaling and equipment, with over a century of innovation and reliability. The 191XL-024GCS exemplifies this legacy, offering industrial professionals a dependable solution for critical operations where failure is not an option. Whether powering warning systems, process controls, or automated machinery, this equipment delivers the performance and peace of mind required in high-stakes industrial environments. For facilities prioritizing operational excellence, safety, and long-term value, the Federal Signal 191XL-024GCS is the intelligent choice.
  • High-performance industrial-grade equipment for demanding environments
  • Precision-engineered for durability, corrosion resistance, and minimal maintenance
  • Ideal for manufacturing, construction, mining, utilities, and transportation sectors
  • Meets OSHA, ANSI, and ISO safety and compliance standards
  • Seamless integration with Federal Signal’s industrial equipment ecosystem
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Frequently Asked Questions

What is the IP69K rating?

IP69K is the highest Ingress Protection standard, designed for products regularly exposed to high-pressure and high-temperature washdowns.

What environments are IP69K products suitable for?

IP69K products are ideal for food and beverage, wastewater, pharmaceutical, marine, medical facilities, and medical equipment manufacturing applications.

How does IP69K differ from NEMA Type 4?

IP69K protects against close-range, high-pressure, high-temperature water jets and is dust-tight. NEMA Type 4 protects against high-volume, low-pressure water from longer distances.

What testing do IP69K products undergo?

Products are dust-tight tested and undergo high-pressure steam jet cleaning with water sprays of 1160–1450 psi from 4–6 inches at 176°F (80°C).

What certifications do Federal Signal products hold?

Federal Signal products meet or exceed UL, CSA, CSFM, IECEx, and other global certifications, and the company is ISO 9001 Certified.

Does the 191XL-S120240R meet IP69K standards?

Yes, the 191XL model is part of Federal Signal's broad selection of IP69K compliant products.

What is the benefit of using IP69K products?

IP69K products reduce failures from water/dust ingress, increasing productivity and decreasing production downtime.

Is the 191XL-S120240R suitable for hazardous locations?

Yes, the 191XL model is classified as a Hazardous Location LED Light.

How to Install the 191XL Series LED Beacon

This guide provides step-by-step instructions for installing and wiring the 191XL Series LED Beacon in hazardous locations.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors, Conductive sealant

  1. Unpack and Inspect the Beacon

    Carefully unpack the beacon and inspect it for any damage that may have occurred during transit. Do not proceed with installation if the beacon is damaged.

  2. Mount the Beacon

    Choose a suitable location for the beacon. For pipe mounting, ensure the mating threads are clean, apply conductive sealant to the conduit threads, and secure the beacon to a 3/4" pipe using the set screw. For surface mounting, use the mounting base as a template to mark and drill two 9/32 inch holes, then secure the beacon with the supplied hardware.

  3. Wiring the Beacon

    Ensure power is off before connecting wires. For 120-240 Vac models, connect the black lead to the hot side and the white lead to the neutral side of the power source. For 24 Vac/dc models, connect the red lead to the positive side and the black lead to the negative side. If applicable, connect the green/yellow lead to earth ground.

  4. Reconnect Power and Test

    After completing the wiring, ensure all connections are secure and the beacon is properly closed. Reconnect power to the beacon and test its operation to ensure it is functioning correctly.

  5. Calibrate the Beacon

    If necessary, change the beacon from Flash Mode to Steady Mode by disconnecting power, removing the dome assembly, and adjusting the jumper on the printed circuit board as per the instructions. Reassemble and test the beacon again.

Frequently Asked Questions about Federal Signal

What certifications and standards do Federal Signal products comply with?

Federal Signal products are certified across multiple international standards, including UL (Underwriters Laboratories) in the USA, CSA (Canadian Standards Association), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia and New Zealand). Their products meet rigorous safety and performance standards for industrial environments, with specific compliance in electrical equipment enclosures, functional safety, and environmental protection ratings.

What is Federal Signal's warranty policy?

Federal Signal offers a comprehensive limited warranty covering most products for 1-5 years from the date of delivery, with specific terms varying by product category. Mechanical sirens, beacons, speakers, and sounders typically receive 5-year parts and labor coverage, while electronic sirens and controllers generally have 2-year warranties. All warranties require return to the factory for service, and on-site services are not included. Certain components like domes, lenses, lamps, and batteries are specifically excluded from warranty coverage.

What industries and applications are Federal Signal products used for?

Federal Signal products are used across multiple critical industrial and municipal sectors for notification, communication, and safety systems. Their product lines cover essential applications including fire alarm systems, public address and telephony, outdoor warning systems, visual and audible signals, and emergency communication networks. Key industries served include manufacturing, municipal emergency services, industrial facilities, and infrastructure environments where clear, reliable communication and safety signaling are paramount.

What technical support does Federal Signal offer?

Federal Signal offers comprehensive technical support through their dedicated [email protected] email and direct phone line at +1 708.534.4756. Their support covers a wide range of notification and communication solutions, including technical assistance for products in public address, telephony, fire alarm, visual and audible signals, outdoor warning systems, and intercoms.

What are the main product lines offered by Federal Signal?

Federal Signal offers comprehensive notification and communication solutions across multiple product lines, including Visual Signals, Audible Signals, Telephony, Intercoms, Fire Alarm, Outdoor Warning Systems, Public Address, and Initiating Systems. Their product range is designed to provide clear communications and critical process notifications that enhance safety and compliance in industrial and public environments.

What are the key features of Federal Signal products?

Federal Signal products are comprehensive notification solutions designed to enhance safety and communication across industrial environments. Their key features include visual and audible signals, fire alarm systems, outdoor warning systems, public address capabilities, telephony, and intercoms. These products provide critical process notifications, ensure safety compliance, and offer advanced technologies like secure encrypted communication, cloud-based control systems, and customizable emergency response interfaces.

What environmental ratings do Federal Signal products have?

Federal Signal products offer robust environmental ratings across multiple standards, including UL 508A, CSA, NEMA, and IEC 60529. Their enclosures are rated for Type 1, 2, 3, 4, 4X, 12, and 13 environments, with IP66 protection, and can operate in temperatures ranging from -40°F to 266°F. These ratings ensure superior protection against dust, water, corrosion, and extreme conditions for indoor and outdoor industrial applications.

What accessories are available for Federal Signal products?

Federal Signal offers multiple accessories for their signaling products, including coupling kits, cable entry adapters, indicator rings, legend plates, and mounting brackets. Key accessories include E-Box endcap kits with M20 and M25 openings, U-Brackets for dual configurations, and color-coded indicator rings in black, blue, green, magenta, red, and yellow. Additional options like adapters for NPT connections and specialized mounting hardware are also available for their Global Series signaling platforms.

What communication protocols do Federal Signal products support?

Federal Signal supports multiple industrial communication protocols including PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, and Modbus RTU. These protocols enable flexible network integration across various industrial automation environments, supporting both traditional fieldbuses and modern Ethernet-based communication standards.

How are Federal Signal products typically installed?

Federal Signal products are typically installed using professional mounting configurations that include wall brackets, base stations, and specialized mounting hardware. Depending on the specific product line—such as outdoor warning systems, visual signals, or audible signals—installation involves precise mounting options like wall-mount antenna brackets, base station radio packages, and modular component assemblies. Each product configuration includes specific mounting accessories like endcaps, adapters, and terminal blocks to ensure secure and compliant installation in industrial and safety-critical environments.