Danfoss 136U5221 - VLT® AutomationDrive FC 302, 200-240 V, No additional EMC filter. Fulfill EN 55011 Class A2 and EN/IEC 61800-3 Category 3, No brake chopper included, Graphical local control panel, Coated PCB, standard controller, Standard cable entries, 200 HP, 443 A continuous, frame D2h
Danfoss

136U5221

Alternate Item Number: FC-302N150T2E21H2XGCXXXSXXXXAXBXCXXXXDX


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Technical BulletinInstallation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Overview

VLT® AutomationDrive FC 302 — The premier, globally supported drive concept for exceptional control of motor-driven applications. Built for demanding process and machine-building duties where precise motor control, high availability and broad option support matter. FC 302 adds flux vector and permanent-magnet motor control over the FC 301. This unit is rated 200 HP, 443 A continuous, frame D2h on a 200-240 V supply. Filtering is rated for the second environment (industrial supplies with their own transformer). On a network shared with residential or light-commercial loads, additional filtering is required. The graphical local control panel gives plain-language readout, and copies a commissioned parameter set from one drive to the next — the fastest way to roll out a repeated machine build or replace a failed unit. Boards are conformally coated to resist humidity, dust and airborne contaminants — worth having anywhere the panel is not climate controlled. Danfoss drives are configured rather than stocked as fixed catalogue items: the type code FC-302N150T2E21H2XGCXXXSXXXXAXBXCXXXXDX describes this exact build, and 136U5221 is the quick order number Danfoss issues for it. Other valid configurations can be built to order.
  • 150 kW (215 HP) output power for three-phase 200-240 VAC systems
  • IP21 / Type 1 enclosure for indoor protection against dust and dripping water
  • Integrated RFI filtering for electromagnetic compatibility
  • Graphical local control panel for easy setup and monitoring
  • Coated PCBs for enhanced durability in harsh environments

Specifications

Braking
No brake chopper included
C option software
standard controller
Continuous Amps
443
Enclosure
IP-21 NEMA 1
Enclosure Code
E21
Frame Size
D2h
Hardware option A
Standard cable entries
Horsepower
200 HP
Ip Rating
IP21 / Type 1
IP Rating
IP21
LCP Display
Graphical local control panel
NEMA Rating
Type 1
PCB Coating
Coated PCB
Phases and main voltage
200-240 V
Poles
3
Power Code
N150
Product Line
Premium Drive 230V 3 Phase
Product Line
VLT® AutomationDrive FC 302
RFI filter
No additional EMC filter. Fulfill EN 55011 Class A2 and EN/IEC 61800-3 Category 3
Series
FC302
Series
VLT AutomationDrive FC-302
Size
Frame: D2H
Size
D2h
Type Code
FC-302N150T2E21H2XGCXXXSXXXXAXBXCXXXXDX
Voltage
230V 3 Phase
Voltage Rating
200-240 VAC
Package Dimensions (L x W x H)
378 mm x 420 mm x 1060 mm
Package Weight (Imperial)
125.3 kgs
600V Class Iron Core Reactor, Core and Coil, 11 Amps, 2.57 Inductance, 60 Hz

CRX0011AC

600V Class Iron Core Reactor, Core and Coil, 11 Amps, 2.57 Inductance, 60 Hz
Double plastic fiber optic, Qty 1, 5 meters long

61059113

Double plastic fiber optic, Qty 1, 5 meters long
The FENA 21 DualPort module supports Three protocols Modbus-TCP, EtherNet/IP, and the PROFInet IO RT network. The Modbus-TCP protocol is simply the Modbus protocol used on top of Ethernet-TCP/IP. Modbus-TCP is an open Industrial Ethernet network which has been specified by the Modbus-IDA User Organization. EtherNet/IP is based on the Common Industrial Protocol (CIP), which is also the framework for both the ControlNet and DeviceNet network protocols. PROFInet IO RT is an open network based on the PI Organization standard.

FENA-21

The FENA 21 DualPort module supports Three protocols Modbus-TCP, EtherNet/IP, and the PROFInet IO RT network. The Modbus-TCP protocol is simply the Modbus protocol used on top of Ethernet-TCP/IP. Modbus-TCP is an open Industrial Ethernet network which has been specified by the Modbus-IDA User Organization. EtherNet/IP is based on the Common Industrial Protocol (CIP), which is also the framework for both the ControlNet and DeviceNet network protocols. PROFInet IO RT is an open network based on the PI Organization standard.
KDR, 208V, 19A, 5HP

KDRB22L

KDR, 208V, 19A, 5HP

Frequently Asked Questions

What is the operating temperature range for the VLT® AutomationDrive?

The VLT® AutomationDrive has a wide operating temperature range of -25 °C to +50 °C.

What motor types are compatible with the VLT® AutomationDrive?

The VLT® AutomationDrive is compatible with Asynchronous, IPM, SPM, Synchronous Reluctance, and PM assisted Synchronous Reluctance motors.

Can the VLT® AutomationDrive be used in demanding environments?

Yes, its ruggedization options and wide operating temperature range ensure reliable operation in challenging environments.

How does the VLT® AutomationDrive help reduce harmonic impact?

It offers low harmonic drives, 12-pulse drives, and low harmonic power options to minimize harmonic impact.

What is the purpose of the Automatic Motor Adaptation (AMA) feature?

AMA tests and adjusts the drive to the unique traits of your motor, improving control and operating efficiency.

How does the VLT® AutomationDrive simplify installation?

It features pluggable, spring-loaded I/O terminals with dual-connector configuration and optional pre-threaded cable gland openings.

What is the Integrated Motion Controller (IMC) functionality?

IMC provides motion functionality for high-precision positioning and synchronizing tasks without needing special programming or extra hardware.

How does the VLT® AutomationDrive support wireless connectivity?

The LCP 103 panel provides wireless connectivity via the MyDrive® Connect app for commissioning, operation, and maintenance.

How to Replace the Control Card in VLT® Drives

This guide provides step-by-step instructions for safely replacing the control card in various VLT® drives.

Estimated time: 1h

Tools needed:

Torx 10 screwdriver, Flat-head screwdriver

Supplies needed:

Control card

  1. Power Down the Drive

    Stop the motor and disconnect the AC mains and any DC-link supplies. Wait for the specified discharge time based on your drive's voltage to ensure safety.

  2. Remove the LCP and Blind Cover

    Use the flat-head screwdriver to carefully remove the LCP (Local Control Panel) and the blind cover from the drive.

  3. Remove Control Cables and I/O Terminals

    Disconnect all control cables from the metal bracket and remove the I/O terminals to access the control card.

  4. Unscrew and Remove the Cable Shield

    Unscrew the three T10 screws to remove the cable shield and then take off the plastic cover underneath.

  5. Remove the Control Card

    Unscrew the T10 screws holding the control card EMC shield and gently lift it off. Then, remove the control card from its socket, avoiding contact with electronic components.

  6. Install the New Control Card

    Insert the new control card into the upper-right socket and reassemble the components in reverse order, ensuring all screws and connections are secure.

  7. Reconnect Power and Test

    Reconnect the AC mains and any DC-link supplies. Power on the drive and verify that the new control card is functioning correctly.

Frequently Asked Questions about Danfoss

What certifications and standards do Danfoss products comply with?

Danfoss products meet an extensive range of international certifications and standards, including EU directives (CE mark), mechanical standards, functional safety standards, and regional certifications. Key certifications include CE marking covering Low Voltage, EMC, Machinery, ErP, ATEX, and RoHS directives; mechanical standards like EN 60529 and UL 50; functional safety standards such as EN 61800-5-2 and IEC 61508; and regional certifications including cULus (North America), UKCA (UK), EAC (Russia), and C-Tick (Australia & New Zealand).

What certifications and standards do Danfoss products comply with?

Danfoss products meet an extensive range of international certifications and standards, including EU directives (CE mark), mechanical standards, functional safety standards, and regional certifications. Key certifications include CE marking covering Low Voltage, EMC, Machinery, ErP, ATEX, and RoHS directives; mechanical standards like EN 60529 and UL 50; functional safety standards such as EN 61800-5-2 and IEC 61508; and regional certifications including cULus (North America), UKCA (UK), EAC (Russia), and C-Tick (Australia & New Zealand).

What communication protocols do Danfoss products support?

Danfoss products support a comprehensive range of communication protocols including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, DeviceNet, and Modbus RTU (integrated as standard). Additional protocols supported include Modbus TCP, BACnet (MS/TP and IP), EtherCAT, PowerLink, LonWorks, AS interface, and Siemens FLN P1. The specific protocols available vary by product line, with VLT®, VACON®, iC7, and iC2 drives offering extensive fieldbus independence to integrate seamlessly into various automation systems.

What certifications and standards do Danfoss products comply with?

Danfoss products comply with a comprehensive range of certifications and standards including EU directives (CE mark covering Low Voltage, EMC, Machinery, ErP, ATEX, RoHS, and Radio Equipment directives), mechanical standards (EN 60529 IP code, UL 50), functional safety standards (EN 61800-5-2, EN ISO 13849-1, EN 62061, IEC 61508), and ecodesign standards (IEC 61800-9-2). Regional certifications include cULus (North America), UKCA (United Kingdom), EAC (Russia), C-Tick (Australia & New Zealand), TÜV (European safety), and compliance with REACH directive for chemical restrictions.

What industries and applications are Danfoss products used for?

Danfoss products are used across several key industries including HVAC, Food and Beverage, Packaging, Water and Wastewater, Refrigeration, and Marine applications. Their drives and automation solutions serve a wide range of applications such as pumps, fans, compressors, conveyors, process and material treatment equipment, mills, drums, kilns, winding/unwinding systems, drilling equipment, propulsion systems, winches, and power conversion for generation and smart grids. Danfoss has particular expertise in marine applications with over 40 years of experience, providing solutions for ship owner-operators, shipyards, system integrators, and OEMs.

What are the key features of Danfoss products?

Key features of Danfoss products include integrated design elements (harmonics, EMC design, DC choke, and EMC filter) that save installation time and panel space while improving reliability. Installation and setup features include removable terminals, USB ports for easy PC connection, application setup wizards, and optional memory modules for convenient parameter transfer. Safety and control features encompass integrated Safe Torque Off (STO) dual channel functionality, control algorithms that run both induction and PM motors, and integrated brake choppers for drives up to 22 kW. Additional operational benefits include side-by-side mounting without derating, operation up to 45°C without derating, and robust construction designed for maximum uptime and efficiency across various industrial applications.

What environmental ratings do Danfoss products have?

Danfoss products offer various environmental protection ratings to meet different application requirements. Their VLT drive series are available in IP00 (Chassis), IP20 (Protected chassis), IP21 (NEMA Type 1), IP54 (NEMA Type 12), IP55, and IP66 (NEMA 4X) ratings. These ratings provide protection ranging from basic chassis protection to dust-tight and water-resistant enclosures suitable for both indoor and outdoor applications, with NEMA 4X/IP66 offering the highest level of protection against windblown dust, rain, splashing water, and external ice formation.

What accessories are available for Danfoss products?

Danfoss offers an extensive range of accessories for their VLT® drive products, organized into several categories: Fieldbus options (including PROFIBUS, DeviceNet, CANopen, PROFINET, Ethernet/IP, and Modbus TCP communication cards), I/O and feedback options (such as general purpose I/O, encoder input, relay cards, and sensor input modules), safety options (including Safe PLC I/O and PTC thermistor cards), motion control options (position controllers and synchronizing controllers), power options (brake resistors and various filters), and other accessories like mounting kits, USB cables, and IP rating conversion kits. These accessories are designed to be installed in specific option slots (A, B, C, and D) on the drives to add extra features and tailor the drive to specific application needs.

What are the main product lines offered by Danfoss?

Danfoss offers several main product lines including: Danfoss Drives (featuring VLT® and VACON® variable frequency drives, plus iC7 and iC2-Micro series), Industrial Automation solutions (sensors, switches, and fluid controls), Danfoss Semco firefighting systems, Sondex® Heat Exchangers, Hydronic Balancing and Control valves, Power Solutions (hydraulic components and PLUS+1® controllers), High Pressure Pumps for seawater applications, Industrial Refrigeration components, and Danfoss IXA emission gas measurement sensors. These product lines serve diverse industries including marine, HVAC, food and beverage, water treatment, and heavy industrial applications.

What is Danfoss's warranty policy?

Danfoss offers standard factory warranty coverage for drives that covers product failures due to defects in materials or workmanship. For new drives, they provide 2-6 year DrivePro Extended Warranty options with factory repair (including parts, labor, and return shipping) and onsite service (covering parts, labor, and travel costs up to $1,000 per incident). They also offer DrivePro-tection warranty that extends coverage to line and load anomalies, accidental moisture exposure, physical damage, and normal wear, though it excludes vandalism, misapplication, and natural disasters. However, the complete warranty terms and conditions are available on their website at www.danfossdrives.com.