Danfoss 131L7021 - VLT® AQUA Drive FC 202, 90 KW / 125 HP, Three phase 525-600V, No brake chopper included, Graphical local control panel, No coated PCB, standard controller, Standard cable entries, 131 A continuous, frame C2
Danfoss

131L7021

Alternate Item Number: FC-202P90KT6E21HXXGXXXXSXXXXAXBXCXXXXDX


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Technical BulletinSpecification Sheet

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Overview

The Danfoss VLT® AQUA Drive FC 202 (SKU: 131L7021) is a dedicated variable frequency drive (VFD) for water and wastewater applications, engineered to optimize pump system performance with precision automation. Rated at 90 kW (125 HP) with a continuous current of 131 A, this drive operates on a three-phase 525-600V supply, making it ideal for high-power pumping systems in municipal, industrial, and agricultural settings. The FC 202 is part of Danfoss’s VLT® AQUA Drive series, which includes models ranging from 0.25 kW to 90 kW, ensuring scalability for diverse pump configurations. Key features include cascade control for multi-pump sets, pipe-fill mode to prevent water hammer, dry-run and end-of-curve detection, and deragging functionality to clear impeller blockages—capabilities not found in generic VFDs. The graphical local control panel provides plain-language readouts and allows parameter sets to be copied between drives, streamlining commissioning and unit replacement. The drive is configured to order, with the type code FC-202P90KT6E21HXXGXXXXSXXXXAXBXCXXXXDX specifying this exact build. Electrical specifications include a continuous output current of 131 A at 525-600V, with an efficiency of 0.98. The drive features standard cable entries, a Frame C2 mounting type, and is rated for IP66/IP67 protection and NEMA Type 4X enclosure, ensuring reliability in harsh environments. The enclosure is constructed from poly material in blue, with 2P+G poles and a maximum input current of 291 A at 460/480V. Estimated power loss at 400V is 2337 W, and the drive supports output frequencies from 0 to 590 Hz. Applications include municipal water treatment plants, sewage systems, irrigation networks, and industrial process water handling. The FC 202’s pumping-specific functions reduce energy consumption, extend equipment lifespan, and minimize downtime by preventing common failure modes like dry-running and impeller blockages. For high-overload scenarios, the drive supports intermittent currents up to 390 A (60s overload at 400V), making it suitable for demanding pump applications.
  • 90 kW / 125 HP, 525-600V three-phase input, 131 A continuous current
  • Dedicated pump control: cascade for multi-pump sets, pipe-fill mode, dry-run detection, and deragging
  • Graphical local control panel with plain-language readout and parameter cloning for fast commissioning
  • IP66/IP67 and NEMA Type 4X enclosure for harsh environments
  • Efficiency 0.98, output frequency 0–590 Hz, configured to order (SKU: 131L7021)

Specifications

Braking
No brake chopper included
C option software
standard controller
Continuous Amps
131
Enclosure
IP-21 NEMA 1
Enclosure Code
E21
Frame Size
C2
Hardware option A
Standard cable entries
Horsepower
125 HP
LCP Display
Graphical local control panel
PCB Coating
No coated PCB
Phases and main voltage
Three phase 525-600V
Power Code
P90K
Power size
90 KW / 125 HP
Product Line
Pump Drive 600V 3 Phase
Product Line
VLT® AQUA Drive FC 202
Series
FC202
Type Code
FC-202P90KT6E21HXXGXXXXSXXXXAXBXCXXXXDX
Voltage
600V 3 Phase
Double plastic fiber optic, Qty 1, 5 meters long

61059113

Double plastic fiber optic, Qty 1, 5 meters long
The FENA 21 DualPort module supports Three protocols Modbus-TCP, EtherNet/IP, and the PROFInet IO RT network. The Modbus-TCP protocol is simply the Modbus protocol used on top of Ethernet-TCP/IP. Modbus-TCP is an open Industrial Ethernet network which has been specified by the Modbus-IDA User Organization. EtherNet/IP is based on the Common Industrial Protocol (CIP), which is also the framework for both the ControlNet and DeviceNet network protocols. PROFInet IO RT is an open network based on the PI Organization standard.

FENA-21

The FENA 21 DualPort module supports Three protocols Modbus-TCP, EtherNet/IP, and the PROFInet IO RT network. The Modbus-TCP protocol is simply the Modbus protocol used on top of Ethernet-TCP/IP. Modbus-TCP is an open Industrial Ethernet network which has been specified by the Modbus-IDA User Organization. EtherNet/IP is based on the Common Industrial Protocol (CIP), which is also the framework for both the ControlNet and DeviceNet network protocols. PROFInet IO RT is an open network based on the PI Organization standard.
600V Class Iron Core Reactor, Core and Coil, 11 Amps, 2.57 Inductance, 60 Hz

CRX0011AC

600V Class Iron Core Reactor, Core and Coil, 11 Amps, 2.57 Inductance, 60 Hz
KDR, 208V, 19A, 5HP

KDRB22L

KDR, 208V, 19A, 5HP

Frequently Asked Questions

What is the operating temperature range for VLT® AQUA Drives up to 315 kW?

VLT® AQUA Drives up to 315 kW can operate in ambient temperatures from -25 to 50 °C without derating.

What is the purpose of the deragging function in the VLT® AQUA Drive?

The deragging function performs impeller washing cycles to keep impellers clean, maintaining pump efficiency and extending pump lifetime.

How does the VLT® AQUA Drive reduce air conditioning costs?

The unique back-channel cooling system exhausts up to 90% of heat outside the building, significantly reducing the need for air conditioning.

Does the VLT® AQUA Drive offer protection for circuit boards in harsh environments?

Yes, VLT® AQUA Drives come with 3C3 PCB coating as standard on 90 kW and larger drives for long lifetime in harsh environments.

Can the VLT® AQUA Drive be installed outdoors?

Yes, VLT® AQUA Drives are available in protection ratings up to IP66/NEMA 4X, allowing for direct outdoor installation.

Can the VLT® AQUA Drive adapt to different motor technologies?

Yes, the VLT® AQUA Drive automatically adapts to the motor to ensure efficient performance, regardless of brand or type.

What is the maximum cable length for VLT® AQUA Drive installation?

The VLT® AQUA Drive supports cable lengths up to 150 m screened and 300 m unscreened.

What is the THDi level achieved with the VLT® Low Harmonic Drive?

The VLT® Low Harmonic Drive provides a total harmonic current distortion (THDi) of a maximum of 5%.

How does the VLT® AQUA Drive ensure high uptime in water applications?

It features condition-based monitoring, digital cascade control with Hot Swap technology, and harmonic mitigation solutions for reliable operation.

What is the energy saving potential of the VLT® AQUA Drive annually?

The VLT® AQUA Drive can deliver energy savings of up to 15% of the drive setup investment annually.

Frequently Asked Questions about Danfoss

What certifications and standards do Danfoss products comply with?

Danfoss products meet an extensive range of international certifications and standards, including EU directives (CE mark), mechanical standards, functional safety standards, and regional certifications. Key certifications include CE marking covering Low Voltage, EMC, Machinery, ErP, ATEX, and RoHS directives; mechanical standards like EN 60529 and UL 50; functional safety standards such as EN 61800-5-2 and IEC 61508; and regional certifications including cULus (North America), UKCA (UK), EAC (Russia), and C-Tick (Australia & New Zealand).

What certifications and standards do Danfoss products comply with?

Danfoss products meet an extensive range of international certifications and standards, including EU directives (CE mark), mechanical standards, functional safety standards, and regional certifications. Key certifications include CE marking covering Low Voltage, EMC, Machinery, ErP, ATEX, and RoHS directives; mechanical standards like EN 60529 and UL 50; functional safety standards such as EN 61800-5-2 and IEC 61508; and regional certifications including cULus (North America), UKCA (UK), EAC (Russia), and C-Tick (Australia & New Zealand).

What communication protocols do Danfoss products support?

Danfoss products support a comprehensive range of communication protocols including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, DeviceNet, and Modbus RTU (integrated as standard). Additional protocols supported include Modbus TCP, BACnet (MS/TP and IP), EtherCAT, PowerLink, LonWorks, AS interface, and Siemens FLN P1. The specific protocols available vary by product line, with VLT®, VACON®, iC7, and iC2 drives offering extensive fieldbus independence to integrate seamlessly into various automation systems.

What certifications and standards do Danfoss products comply with?

Danfoss products comply with a comprehensive range of certifications and standards including EU directives (CE mark covering Low Voltage, EMC, Machinery, ErP, ATEX, RoHS, and Radio Equipment directives), mechanical standards (EN 60529 IP code, UL 50), functional safety standards (EN 61800-5-2, EN ISO 13849-1, EN 62061, IEC 61508), and ecodesign standards (IEC 61800-9-2). Regional certifications include cULus (North America), UKCA (United Kingdom), EAC (Russia), C-Tick (Australia & New Zealand), TÜV (European safety), and compliance with REACH directive for chemical restrictions.

What industries and applications are Danfoss products used for?

Danfoss products are used across several key industries including HVAC, Food and Beverage, Packaging, Water and Wastewater, Refrigeration, and Marine applications. Their drives and automation solutions serve a wide range of applications such as pumps, fans, compressors, conveyors, process and material treatment equipment, mills, drums, kilns, winding/unwinding systems, drilling equipment, propulsion systems, winches, and power conversion for generation and smart grids. Danfoss has particular expertise in marine applications with over 40 years of experience, providing solutions for ship owner-operators, shipyards, system integrators, and OEMs.

What are the key features of Danfoss products?

Key features of Danfoss products include integrated design elements (harmonics, EMC design, DC choke, and EMC filter) that save installation time and panel space while improving reliability. Installation and setup features include removable terminals, USB ports for easy PC connection, application setup wizards, and optional memory modules for convenient parameter transfer. Safety and control features encompass integrated Safe Torque Off (STO) dual channel functionality, control algorithms that run both induction and PM motors, and integrated brake choppers for drives up to 22 kW. Additional operational benefits include side-by-side mounting without derating, operation up to 45°C without derating, and robust construction designed for maximum uptime and efficiency across various industrial applications.

What environmental ratings do Danfoss products have?

Danfoss products offer various environmental protection ratings to meet different application requirements. Their VLT drive series are available in IP00 (Chassis), IP20 (Protected chassis), IP21 (NEMA Type 1), IP54 (NEMA Type 12), IP55, and IP66 (NEMA 4X) ratings. These ratings provide protection ranging from basic chassis protection to dust-tight and water-resistant enclosures suitable for both indoor and outdoor applications, with NEMA 4X/IP66 offering the highest level of protection against windblown dust, rain, splashing water, and external ice formation.

What accessories are available for Danfoss products?

Danfoss offers an extensive range of accessories for their VLT® drive products, organized into several categories: Fieldbus options (including PROFIBUS, DeviceNet, CANopen, PROFINET, Ethernet/IP, and Modbus TCP communication cards), I/O and feedback options (such as general purpose I/O, encoder input, relay cards, and sensor input modules), safety options (including Safe PLC I/O and PTC thermistor cards), motion control options (position controllers and synchronizing controllers), power options (brake resistors and various filters), and other accessories like mounting kits, USB cables, and IP rating conversion kits. These accessories are designed to be installed in specific option slots (A, B, C, and D) on the drives to add extra features and tailor the drive to specific application needs.

What are the main product lines offered by Danfoss?

Danfoss offers several main product lines including: Danfoss Drives (featuring VLT® and VACON® variable frequency drives, plus iC7 and iC2-Micro series), Industrial Automation solutions (sensors, switches, and fluid controls), Danfoss Semco firefighting systems, Sondex® Heat Exchangers, Hydronic Balancing and Control valves, Power Solutions (hydraulic components and PLUS+1® controllers), High Pressure Pumps for seawater applications, Industrial Refrigeration components, and Danfoss IXA emission gas measurement sensors. These product lines serve diverse industries including marine, HVAC, food and beverage, water treatment, and heavy industrial applications.

What is Danfoss's warranty policy?

Danfoss offers standard factory warranty coverage for drives that covers product failures due to defects in materials or workmanship. For new drives, they provide 2-6 year DrivePro Extended Warranty options with factory repair (including parts, labor, and return shipping) and onsite service (covering parts, labor, and travel costs up to $1,000 per incident). They also offer DrivePro-tection warranty that extends coverage to line and load anomalies, accidental moisture exposure, physical damage, and normal wear, though it excludes vandalism, misapplication, and natural disasters. However, the complete warranty terms and conditions are available on their website at www.danfossdrives.com.