ABB - Process Automation 800xA DCS - The AC 800M by ABB is a modular controller designed for high-availability control applications in the process industry, featuring rich communication capabilities, redundancy options, and support for various I/O systems.
ABB - Process Automation

800xA DCS


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Overview

The ABB AC 800M Processor Units, including the AC 800M High Integrity controller and AC 800M PM891 controller, are designed for high-availability control applications within the process industry. These modular controllers offer robust communication capabilities and redundancy options, integrating seamlessly with various I/O systems like S100 I/O, S800 I/O, S800L I/O, S800 on Ethernet, and Select I/O. Each CPU module features built-in Ethernet ports configurable for redundancy, ensuring critical operations remain online. Additionally, two RS-232C ports facilitate point-to-point communication with programming tools and third-party systems. The AC 800M HI controllers are SIL3-rated, IEC 61508-certified, and TÜV and ISASecure certified, making them suitable for safety-instrumented functions. The system supports configuration with Compact Control Builder and Compact Control Builder Safe. Communication modules extend functionality with options such as PROFIBUS DP, PROFINET IO, DeviceNet, IEC 61850, Ethernet IP, MasterBus 300, MODBUS TCP, and OPC UA. The AC 800M is a key component within the ABB System 800xA Distributed Control System (DCS), which unifies control, electrical, safety, and telecommunication systems for a comprehensive operational view. This platform enhances efficiency and asset utilization through advanced features and analytics, offering scalability for diverse industrial needs including oil and gas, power generation, chemicals, and pharmaceuticals. Its open architecture ensures flexibility and future-proofing through integration with third-party devices and software, supported by robust cybersecurity measures and remote operation capabilities. Distributed by Gross Automation.
  • Modular CPU modules with varying processing power and memory for high-availability control.
  • Built-in Ethernet ports with redundancy options for critical communication.
  • SIL3-rated, IEC 61508-certified AC 800M HI controllers for safety-instrumented functions.
  • Extensive communication module support including PROFIBUS DP, PROFINET IO, DeviceNet, and MODBUS TCP.
  • Seamless integration with ABB S100, S800, S800L, S800 on Ethernet, and Select I/O systems.
AC 800M by ABB is a modular controller designed for high-availability control applications in the process industry, featuring rich communication capabilities, redundancy options, and support for various I/O systems

AC 800M

AC 800M by ABB is a modular controller designed for high-availability control applications in the process industry, featuring rich communication capabilities, redundancy options, and support for various I/O systems

Frequently Asked Questions about ABB - Process Automation

What certifications and standards do ABB - Process Automation products comply with?

ABB - Process Automation products comply with an extensive range of international, national, and marine certifications, including IEC, EN, UL, CSA, CE, and marine classification society standards. Key certifications include IEC 60947 series standards for low-voltage switchgear, UL and CSA approvals for North American markets, CE marking for European compliance, and marine approvals from societies like Bureau Veritas, DNV, and Lloyd's Register of Shipping.

What industries and applications are ABB - Process Automation products used for?

ABB - Process Automation products are engineered for critical applications across multiple heavy-duty and process industries, including Chemical, Energy, Oil and Gas, Mining, Metals, Pulp and Paper, Marine and Offshore, Food and Beverage, and Water/Wastewater. Their solutions cover a wide range of applications such as pump and compressor systems, conveyors, cranes, hoists, fans, and complex industrial automation requirements, with specialized drive systems designed for high-reliability environments and sustainable industrial operations.

What technical support does ABB - Process Automation offer?

ABB - Process Automation offers comprehensive technical support through a full range of lifecycle services, including 24/7 support, software maintenance, technical assistance, repairs, spare parts logistics, training, and customized service agreements. Their technical support covers system diagnostics, cyber security, performance checks, and provides ongoing optimization to maximize plant availability, reliability, and operational excellence.

What are the main product lines offered by ABB - Process Automation?

ABB - Process Automation offers the comprehensive Compact Product Suite, which includes process controllers, field interfaces, HMIs, and control systems designed for industrial automation. Key product lines include the AC 800M Controller, S800 I/O systems, HR Series Controllers, SD/SDe Controllers, and ABB Ability™ Symphony® Plus platform. These products provide seamless integration, scalability, and high performance across process industries, supporting everything from small to large multi-system configurations.

What are the key features of ABB - Process Automation products?

ABB - Process Automation products feature a SIMPLE, SCALABLE, SEAMLESS, and SECURE total plant automation solution. The Symphony Plus system offers comprehensive integration across plant operations, supporting everything from small to large multi-system configurations with seamless device and system connectivity. Key capabilities include advanced cybersecurity, flexible control platforms, and the ability to integrate new technologies and functionalities incrementally while protecting existing control system investments.

What communication protocols do ABB - Process Automation products support?

ABB - Process Automation products support a comprehensive range of industrial communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU. Additional supported protocols include IEC 61850, OPC UA, and MasterBus 300, providing flexible connectivity for diverse industrial automation requirements.

What environmental ratings do ABB - Process Automation products have?

ABB - Process Automation products feature robust environmental ratings across multiple standards. Typical ratings include IP54 to IP66 protection levels, with options for dust-tight and water-resistant enclosures. Products are certified for various environmental conditions, including CSA and CE standards, with specific ratings for industrial and outdoor applications ranging from NEMA Type 1 to Type 4X enclosures.

What accessories are available for ABB - Process Automation products?

ABB - Process Automation offers a comprehensive range of accessories for motor protection and control products. Key accessories include expansion modules like the DX111-FBP.0 (digital inputs), VI150-FBP.0 (voltage module), and AI111.0 (analog/temperature module). Additional accessories span auxiliary contact blocks, electronic timers, interlocks, interface relays, terminal blocks, connection accessories, and mounting pieces for contactors and motor starters.

How are ABB - Process Automation products typically installed?

ABB - Process Automation products are installed through a comprehensive, professional process that includes precise equipment verification, systematic assembly, secure electrical connections, and thorough pre-commissioning and commissioning tests. Installation services cover critical steps such as foundation frame verification, equipment assembly, bushing and busbar installation, control cable connections, earthing system connection, and comprehensive functional testing to ensure optimal performance and reliability.

What is ABB - Process Automation's warranty policy?

ABB - Process Automation offers standard and extended warranty options for its industrial automation products. For specific product lines like S800 I/O, S900 I/O, Fieldbus, and AC 800M, customers can purchase extended warranty coverage ranging from 12 to 48 additional months. The extended warranty pricing is calculated as a percentage (3-12%) of the affected hardware articles in the order, with terms governed by ABB AB in Sweden's Process Control Products supply conditions.