ABB - Installation Products XJG104-G - PVC Coated XJG Rigid Conduit Expansion Coupling with Internal Bonding Jumper, 4 Inch/103 Metric, Body is Malleable Iron with Zinc Plating, Internal Bonding Jumper is Tinned Copper Braid, Packing PTFE/Synthetic Fiber Material, 4 Inch/101.60 Millimeters Movement, Diameter 6.37 Inch/161.80 Millimeters, Length 12.87 Inch/326.90 Millimeters, Height 6.75 Inch/171.45 Millimeters, Gray
ABB - Installation Products

XJG104-G

UPC: 704508417444

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Overview

The ABB XJG104-G PVC Coated XJG Rigid Conduit Expansion Coupling (SKU: XJG104-G) is a high-integrity solution for managing thermal expansion and contraction in long rigid conduit runs. Engineered for industrial power distribution, infrastructure, and machinery applications, this coupling features a malleable iron body with zinc plating for superior corrosion resistance and a durable gray PVC exterior coating for environmental protection. Key specifications include a 4-inch (103 metric) conduit size, accommodating 101.60 mm of linear movement to handle thermal expansion in long conduit runs. The internal bonding jumper is constructed from tinned copper braid, providing secure electrical continuity without requiring external grounding straps—exceeding NEC Article 250.98 and 300.4(A) compliance. The PTFE/synthetic fiber packing ensures a watertight seal, rated NEMA 4 for wet locations, while the internal sliding bushing enables tool-free installation with no disassembly required. Installation is simplified to three steps: slide the coupling onto the conduit until it stops at the internal sliding bushing, tighten the gland nut to compress the packing for a rain-tight seal, then thread the next conduit length into the opposite end and tighten. This design eliminates the need for additional tools or parts, reducing labor time and minimizing the risk of lost components. The coupling’s tamper-proof internal jumper is protected from environmental exposure, ensuring long-term reliability. Ideal for power distribution systems, industrial machinery, and infrastructure projects where rigid conduit runs require flexibility and electrical continuity. Compatible with ANSI C80.1-1994 rigid steel or intermediate metal conduit, this coupling meets UL 514B and CSA C22.2 No. 18.3 standards for wet locations. Custom color options are available, with standard dark gray (G) coating. For applications requiring reduced hubs, use a reducing coupling instead.
  • 4-inch (103 metric) conduit size with 101.60 mm linear movement capacity
  • Malleable iron body with zinc plating and gray PVC exterior coating for corrosion resistance
  • Internal tinned copper braid bonding jumper eliminates need for external grounding straps
  • NEMA 4 watertight seal with PTFE/synthetic fiber packing for wet locations
  • Tool-free installation with no disassembly required; gland nut compresses packing for rain-tight seal

Specifications

Application
Allows for the Contraction and Expansion of a Conduit Run Without Reducing the Mechanical or Bonding Integrity of the Raceway
Color
Gray
Color
Grey
Length
6.75 in , 171.45 mm
Length
6.75 in
Length
171.45 mm
Material
Iron with Zinc Plating
Material
Malleable Iron with Zinc Plating, Tinned Copper Braid, PTFE/Synthetic Fiber
Material Quality
Iron with Zinc Plating
Outside Diameter
6.37 in , 161.80 mm
Outside Diameter
6.37 in
Outside Diameter
161.8 mm
Series
XJG
Size
4 Inch/103 Metric
Special Features
No Disassembly Necessary to Install
Standard
UL E23018, CSA
Trade Size
4 in , 103 mm
Type
Expansion Coupling
Package Dimensions (L x W x H)
16.12 IN x 14.87 IN x 8.25 IN
Package Dimensions (L x W x H)
40.9448 cm x 37.7698 cm x 20.955 cm
Package Weight (Imperial)
27.600 L
Package Weight (Metric)
12.519 kg
PVC Coated XJG Rigid Conduit Expansion Coupling with Internal Bonding Jumper, 3/4 Inch/21 Metric, Body is Malleable Iron with Zinc Plating, Internal Bonding Jumper is Tinned Copper Braid, Packing PTFE/Synthetic Fiber Material, 8 Inch/203.20 Millimeters Movement, Diameter 2.43 Inch/61.72 Millimeters, Length 14.00 Inch/355.60 Millimeters, Height 2.75 Inch/69.85 Millimeters,Gray

XJG28-G1

PVC Coated XJG Rigid Conduit Expansion Coupling with Internal Bonding Jumper, 3/4 Inch/21 Metric, Body is Malleable Iron with Zinc Plating, Internal Bonding Jumper is Tinned Copper Braid, Packing PTFE/Synthetic Fiber Material, 8 Inch/203.20 Millimeters Movement, Diameter 2.43 Inch/61.72 Millimeters, Length 14.00 Inch/355.60 Millimeters, Height 2.75 Inch/69.85 Millimeters,Gray

Frequently Asked Questions about ABB - Installation Products

What technical support does ABB - Installation Products offer?

ABB - Installation Products offers comprehensive technical support through a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services include emergency services, on-site support, remote diagnostics, installation assistance, equipment assessments, and repair coordination. Customers can also access technical resources via email at [email protected].

What are the main product lines offered by ABB - Installation Products?

ABB - Installation Products offers a comprehensive range of electrical distribution and protection solutions, including panelboards like ReliaGear® and ProLine, circuit monitoring systems, softstarters, and modular bus bar systems. Key product lines cover low voltage applications with specialized offerings such as the SMISSLINE TP flexible power distribution bus system, Ekip UP protection and metering relays, and enclosed/open softstarters for industrial and commercial sectors.

What are the key features of ABB - Installation Products products?

ABB - Installation Products feature advanced, user-friendly design elements optimized for industrial applications. Key features include 2-in-1 Push-in Spring connection technology allowing ferruled and rigid cable connections, tool-free mounting, robust vibration and shock-proof design, and front-accessible terminals. The products deliver high connection capacities up to 18.5 kW, support motor starting solutions, provide short-circuit fuseless protection to 100 kA, and enable faster, more intuitive installation with one-hand mounting and automated wiring capabilities.

What environmental ratings do ABB - Installation Products products have?

ABB - Installation Products offer robust environmental ratings across multiple standards, including IP54 to IP66 protection levels and NEMA Type 1 to Type 4X enclosures. These ratings ensure superior protection against dust, water, and corrosion for both indoor and outdoor industrial applications, with certifications that meet stringent environmental performance requirements.

What accessories are available for ABB - Installation Products products?

ABB - Installation Products offers a comprehensive range of accessories designed to enhance functionality and connectivity across industrial control systems. Key accessories include auxiliary contact blocks, signaling contacts, shunt trips, undervoltage releases, electronic timers, interlocks, interface relays, terminal blocks, and connection accessories. These accessories are compatible with SMISSLINE TP plug-in distribution systems and Unifix AD busbar systems, allowing for easy installation and configuration of manual motor starters, circuit breakers, and other electrical components.

What is ABB - Installation Products's warranty policy?

ABB - Installation Products offers a standard 1-year factory warranty for most installation products, with options to extend warranty coverage up to 5 years for specific product lines like low voltage circuit breakers. Extended warranty requires online registration through ABB's Extended Warranty Tool, which verifies product application and provides additional coverage for manufacturing defects and factory-mounted accessories.

What industries and applications are ABB - Installation Products products used for?

ABB - Installation Products serve critical electrical infrastructure needs across diverse industries including Energy, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their products cover essential applications such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems, engineered for high-reliability environments with a strong emphasis on safety, efficiency, and sustainability.

What communication protocols do ABB - Installation Products products support?

ABB - Installation Products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with high-speed data transmission capabilities up to 100 Mbps and support for various network topologies.

How are ABB - Installation Products products typically installed?

ABB - Installation Products are installed through a professional, systematic process emphasizing fast, intuitive wiring and tool-free mounting. Typical installation involves precise equipment verification, secure electrical connections, and comprehensive testing, including foundation frame assessment, busbar and cable connections, earthing system establishment, and thorough pre-commissioning functional tests to ensure optimal performance and reliability.

What certifications and standards do ABB - Installation Products products comply with?

ABB - Installation Products products meet rigorous international certifications including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products comply with critical standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, ensuring high performance and reliability across industrial installation applications.