ABB - Installation Products MD450 - T&B Method Traction Motor Disconnect Lug for Diesel-Electric Locomotives, Cable Size 450/24, Bolt Hole 5/16 Inch on 7/8 Inch Centers, Die Code 60
ABB - Installation Products

MD450

UPC: 786210864396


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Overview

The ABB - Installation Products MD450 Traction Motor Disconnect Lug (SKU: MD450) is a high-amperage copper terminal engineered for critical electrical connections in diesel-electric locomotive traction motor systems. Designed to accommodate 450/24 kcmil (240 mm²) copper cables, this disconnect lug features a 5/16-inch bolt hole on 7/8-inch centers for precise and secure mounting. The die code 60 ensures compatibility with standard crimping tools, enabling straightforward installation and maintenance. Constructed from 99.9% conductive copper and silver-plated for superior conductivity, the MD450 employs a louvered band of beryllium copper to deliver low insertion and extraction forces with minimal resistance and temperature rise. Each contact point generates forces between 8,000 to 10,000 psi, ensuring reliable connectivity even under high currents or short-circuit conditions. The design allows for multiple connections and disconnections without performance degradation, making it ideal for both new installations and system upgrades. Key specifications include a maximum operating temperature of 75°C, a terminal torque of 500 lb-inch (56 N·m) for the main lug bolt, and 26.55 lb-inch (3 N·m) for the 10-32 UNF terminal. The MD450 is rated exclusively for copper wire and is optimized for diesel-electric locomotive applications, where operational continuity and electrical integrity are critical. Its robust construction ensures long-term service life in demanding environments, supporting efficient power transfer and system reliability.
  • Accommodates 450/24 kcmil (240 mm²) copper cables
  • 5/16-inch bolt hole on 7/8-inch centers for secure mounting
  • Die code 60 for compatibility with standard crimping tools
  • Silver-plated copper construction with louvered beryllium copper contacts
  • Rated for 75°C maximum operating temperature

Specifications

Finish
Tin Plated
Material
Copper
Type
Motor Disconnect Lug
Voltage Rating
600 V
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.200 L
Package Weight (Metric)
0.091 kg
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Frequently Asked Questions

What cable sizes are compatible with the MD450?

The MD450 is designed for 450/24 kcmil (240 mm²) copper cables only.

What is the bolt hole size and spacing?

The MD450 features a 5/16-inch bolt hole on 7/8-inch centers.

What is the maximum operating temperature?

The MD450 is rated for a maximum operating temperature of 75°C.

What is the terminal torque specification?

The main lug bolt requires 500 lb-inch (56 N·m) torque, and the 10-32 UNF terminal requires 26.55 lb-inch (3 N·m).

Is the MD450 suitable for aluminum cables?

No, the MD450 is rated exclusively for copper wire.

What die code is required for crimping?

The MD450 requires die code 60 for proper crimping.

Can the MD450 be used in high-current applications?

Yes, the MD450 is designed for high-amperage loads with low resistance and temperature rise.

How to Install the MD450 Motor-Disconnect Lugs

This guide provides step-by-step instructions for installing and crimping the MD450 motor-disconnect lugs for secure electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Multimeter

Supplies needed:

Copper cable, Terminal connectors, Wire brush

  1. Strip the cable insulation

    Use wire strippers to remove insulation from the cable to the specified length in the installation table. Avoid nicking the cable strands.

  2. Prepare the cable end

    Clean the cable end with a wire brush. Insert the cable into the terminal connector until it stops, and inspect through the peep hole to ensure it is fully inserted.

  3. Crimp the connector

    Place the terminal connector in the appropriate die of the crimping tool and compress it in the center of the barrel recess. Ensure you are using the correct die to avoid defective connections.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safe handling.

  5. Test the connection

    Use a multimeter to verify the integrity of the connection before energizing the circuit. Ensure that the wires are not hot during this process.

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