ABB - Installation Products HSC500 - Heat-Shrinkable HSC Series End Caps for Cable Range 1500 - 2500 MCM, Expanded Diameter 4.7 inch, Length 5.5 inch, rated for 600 Volt, 90 degrees continuous use, Material: Cross-linked polyolefin with thermoplastic adhesive liner, Black
More images
ABB - Installation Products

HSC500

UPC: 786210898315

Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Overview

The ABB HSC500 Heat-Shrinkable End Caps, part of the HSC Series, are engineered for robust cable termination in demanding industrial environments. Designed to accommodate cable ranges from 1500 to 2500 MCM, these end caps provide an efficient and positive seal, effectively replacing traditional methods like greases, tapes, or epoxy encapsulation. The HSC500 features a substantial expanded diameter of 4.7 inches and a usable cap length of 5.5 inches, ensuring a secure fit over various cable sizes. Constructed from thermally stabilized, cross-linked polyolefin, the outer wall offers excellent insulation and abrasion resistance. The interior is coated with a meltable thermoplastic adhesive liner that creates a watertight seal upon heating, providing complete insulation and protection against moisture ingress and corrosion. These end caps are rated for 600 Volt and 90°C continuous use, meeting ANSI C119.1-1986 and ICEA electrical withstand test requirements. They are suitable for sealing over lead, steel, aluminum, copper, and all standard plastic and elastomeric insulating materials, as well as conduit. The heat-shrinkable design allows for rapid installation, often in less than a minute, simplifying the termination process. The HSC500 can be used as a live seal for cables up to 1,000V or as an end seal for storing and pulling de-energized cables. With a 10-year shelf life, these end caps offer long-term reliability. Applications include power distribution, industrial wiring, and utility infrastructure where dependable cable end sealing is critical. The black color is suitable for outdoor and direct sunlight applications. Manufactured in the US.
  • Designed for 1500-2500 MCM cable ranges
  • 4.7 inch expanded diameter, 5.5 inch length
  • Rated for 600 Volt and 90°C continuous use
  • Cross-linked polyolefin with thermoplastic adhesive liner for watertight seal
  • Replaces greases, tapes, and epoxy for efficient cable end sealing

Specifications

Color
Black
Flammability
Flame Retardant
Length
5.5 in
Length
139.7 mm
Material
Cross-linked polyolefin with thermoplastic adhesive liner
Series
HSC
Size
Expanded Diameter 4.7 inch, Length 5.5 inch
Special Features
Provides effective method for sealing cable ends, pipe conduit, etc. Extra thickness at the tip of the end prevents sharp ends of the cable form puncturing the seal
Type
Heavy-Wall Heat Shrinkable Tubing
Voltage Rating
600 V
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.340 L
Package Weight (Metric)
0.154 kg
Heavy-Wall Heat-Shrinkable Tubing for Cable Range 8 - 6 AWG, Expanded Diameter 0.51 Inch, Length 6 Inch, 600 Volt, 90 Degrees Continuous Use, Cross-Linked Polyolefin with Thermoplastic Adhesive Liner, Black

HS12-6L

Heavy-Wall Heat-Shrinkable Tubing for Cable Range 8 - 6 AWG, Expanded Diameter 0.51 Inch, Length 6 Inch, 600 Volt, 90 Degrees Continuous Use, Cross-Linked Polyolefin with Thermoplastic Adhesive Liner, Black
The HST3.0-48-2 Thick Wall Heat Shrink features an adhesive lined inner wall that seals and provides excellent protection against moisture. Applications include insulating and protecting wires/cables in outdoor, wet locations. Thick wall for direct burial. Voltage rating: UL 486D Listed for 600 V 90 C continuous use. Shrink ratio: 3:1. Temperature range: -67 F to 230 F (-55 C to 110 C). Cross-linked Polyolefin. 3" (76.2 mm) dia. 48" (1219.2 mm) length. Color Black.F894 2 per package.

HST3.0-48-2

The HST3.0-48-2 Thick Wall Heat Shrink features an adhesive lined inner wall that seals and provides excellent protection against moisture. Applications include insulating and protecting wires/cables in outdoor, wet locations. Thick wall for direct burial. Voltage rating: UL 486D Listed for 600 V 90 C continuous use. Shrink ratio: 3:1. Temperature range: -67 F to 230 F (-55 C to 110 C). Cross-linked Polyolefin. 3" (76.2 mm) dia. 48" (1219.2 mm) length. Color Black.F894 2 per package.
.250 Polyester Spiral Wrap

SRPE-250

.250 Polyester Spiral Wrap
Medium-Wall Heat-Shrinkable Tubing for Cable Range , Expanded Diameter 2.05, Length 48 inch, rated for 600 Volt, 90 degrees continuous use, Material: Cross-linked polyolefin with thermoplastic adhesive liner, Black

HSMW2050-48

Medium-Wall Heat-Shrinkable Tubing for Cable Range , Expanded Diameter 2.05, Length 48 inch, rated for 600 Volt, 90 degrees continuous use, Material: Cross-linked polyolefin with thermoplastic adhesive liner, Black
Medium-Wall Heat-Shrinkable Tubing for Cable Range , Expanded Diameter 1.1 inch, Length 48 inch, rated for 600 Volt, 90 degrees continuous use, Material: Cross-linked polyolefin with thermoplastic adhesive liner, Black

HSMW1100-48

Medium-Wall Heat-Shrinkable Tubing for Cable Range , Expanded Diameter 1.1 inch, Length 48 inch, rated for 600 Volt, 90 degrees continuous use, Material: Cross-linked polyolefin with thermoplastic adhesive liner, Black
Medium-Wall Heat-Shrinkable Tubing for Cable Range , Expanded Diameter 2.75, Length 48 inch, rated for 600 Volt, 90 degrees continuous use, Material: Cross-linked polyolefin with thermoplastic adhesive liner, Black

HSMW2750-48

Medium-Wall Heat-Shrinkable Tubing for Cable Range , Expanded Diameter 2.75, Length 48 inch, rated for 600 Volt, 90 degrees continuous use, Material: Cross-linked polyolefin with thermoplastic adhesive liner, Black
Medium-Wall Heat-Shrinkable Tubing for Cable Range , Expanded Diameter 6.7 inch, Length 48 inch, rated for 600 Volt, 90 degrees continuous use, Material: Cross-linked polyolefin with thermoplastic adhesive liner, Black

HSMW6700-48

Medium-Wall Heat-Shrinkable Tubing for Cable Range , Expanded Diameter 6.7 inch, Length 48 inch, rated for 600 Volt, 90 degrees continuous use, Material: Cross-linked polyolefin with thermoplastic adhesive liner, Black
Heavy-Wall Heat-Shrinkable Tubing for Cable Range 8 - 6 AWG, Expanded Diameter 0.51 inch, Length 3 inch, rated for 600 Volt, 90 degrees continuous use, Material: Cross-linked polyolefin with thermoplastic adhesive liner, Black

HS12-6

Heavy-Wall Heat-Shrinkable Tubing for Cable Range 8 - 6 AWG, Expanded Diameter 0.51 inch, Length 3 inch, rated for 600 Volt, 90 degrees continuous use, Material: Cross-linked polyolefin with thermoplastic adhesive liner, Black

How to Install the HSC500 Heat Shrinkable Insulating End Caps

This guide provides step-by-step instructions for installing the HSC500 heat shrinkable insulating end caps to ensure proper insulation and protection of electrical connections.

Estimated time: 15m

Tools needed:

Heat gun, Torch (optional)

Supplies needed:

HSC500 heat shrinkable end caps

  1. Prepare the end cap

    Slide the expanded HSC500 heat shrinkable cap over the item to be covered, ensuring it fully covers the exposed area.

  2. Apply heat to shrink the cap

    Use a heat gun or torch to apply heat evenly around the cap, starting from the closed end toward the open end. Maintain a safe distance to avoid burns.

  3. Check for proper shrinkage

    Continue applying heat until the cap conforms to the shape of the item and the sealant flows. Discontinue heating once the cap is fully shrunk.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.