ABB - Installation Products CS 4197 - Flood Seal, Insulating Sleeve, #2 - 750 kcmil. EPDM Rubber. Overall Length 4.609 inch, Body Length 2.250 inch.
ABB - Installation Products

CS 4197

UPC: 783786716357


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Overview

The ABB Installation Products CS 4197 Flood Seal Insulating Sleeve delivers reliable electrical insulation and environmental protection for medium to large gauge conductors. Constructed from EPDM rubber, this sleeve is engineered to safeguard critical electrical terminations in industrial, commercial, and utility applications. The sleeve accommodates conductor sizes from #2 AWG to 750 kcmil, ensuring compatibility with a wide range of power distribution systems. Key specifications include an overall length of 4.609 inches and a body length of 2.250 inches, providing comprehensive coverage for splice and termination points. The EPDM rubber material offers exceptional resistance to weathering, ozone, and chemicals, making it ideal for outdoor and harsh environment installations. This sleeve prevents moisture ingress, reduces the risk of electrical shorts, and enhances the longevity of electrical connections. Applications include industrial power distribution, utility work, manufacturing facilities, and infrastructure projects where conductor protection against environmental factors is essential. The CS 4197 is a direct solution for maintaining the integrity and safety of electrical systems in demanding conditions. Its durable construction and precise dimensions ensure a secure fit and long-term performance in critical electrical terminations.
  • Material: EPDM rubber for superior weathering, ozone, and chemical resistance
  • Conductor size range: #2 AWG to 750 kcmil
  • Overall length: 4.609 inches, body length: 2.250 inches
  • Prevents moisture ingress and electrical shorts in critical terminations
  • Ideal for industrial power distribution, utilities, and harsh environments

Specifications

Color
Black
Insulation
Yes, EPDM Rubber
Material
EPDM Rubber
Size
4.609 inch
Type
Insulating Sleeve
Wire Size
#2 to 750 kcmil
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.8000 L
Package Weight (Metric)
0.3630 kg
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How to Install the Sweetheart "FLOOD-SEAL"® Mechanical Connector CS 4197 ROCKET

This guide provides step-by-step instructions for preparing the cable and installing the Sweetheart "FLOOD-SEAL"® Mechanical Connector CS 4197 ROCKET, ensuring a secure and properly sealed connection. Installation must be performed by trained installers in accordance with all applicable electrical codes and safety rules.

Estimated time: 30m

Tools needed:

Cutting tool, Wire strippers, Wire brush, Torque wrench (recommended), 5/16" allen wrench (alternative), 3/8" drive ratchet with allen adapter (alternative)

Supplies needed:

Sweetheart "FLOOD-SEAL"® Mechanical Connector CS 4197 ROCKET, Service cable, Silicone grease (included), Compound

  1. Prepare Rocket/Cap Ring

    Identify the cable size being used. Cut the rocket/cap ring at the tip of the arrow to leave the correct wire range showing for your cable size.

  2. Prepare Insulating Sleeve

    Cut off the tip of the insulating sleeve at the arrow, ensuring that the correct cable size is visible on the sleeve.

  3. Strip Cable Insulation

    Strip approximately 2 1/4 inches of insulation from the cable, baring the conductor. Penciling the edge of the insulation is recommended to ease installation, but it is not required.

  4. Clean and Prepare Conductor

    Thoroughly wire brush the bare conductor to break up any surface oxides. Add compound and brush it into the conductor strands.

  5. Apply Grease and Install Rocket onto Cable

    Wipe the cable clean. Apply the silicone grease (included in each rocket) and then slide the cut rocket over the prepared cable.

  6. Insert Conductor

    Insert the prepared conductor into the outlet barrel, ensuring that a maximum of 1/8 inch of bare conductor is showing.

  7. Position Rocket Sleeve

    Slide the rocket sleeve over the outlet and onto the PVC shoulder until the rocket butts firmly against the connector bar.

  8. Tighten Setscrews to Torque

    Tighten the setscrews down on the conductor to the specified torque. For #12 to #2 wire sizes, apply 120 in-lbs (10 ft-lbs). For 1/0 to 350 Kcmil wire sizes, apply 360 in-lbs (30 ft-lbs). A torque wrench is recommended. If not available, use a 5/16” allen wrench or a 3/8” drive ratchet with an allen adapter. Do not use a “T” handle wrench or 1/2” drive.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

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What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.