ABB - Installation Products ATSG516 - Automatic Tension Splice for Steel Strand Diameter 5/16 (7.94) for use on Utilites, Common, Siemens-Martin, High-Strength, Strand Rating 5/16 (6M)
ABB - Installation Products

ATSG516

UPC: 783786432820


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Overview

The ABB ATSG516 Automatic Tension Splice is engineered for secure and reliable termination of steel strands in utility and industrial applications. This splice is specifically designed for 5/16 inch (7.94 mm) diameter steel strand, accommodating various types including Common, Siemens-Martin, and High-Strength variants. It is rated for 5/16 inch (6M) strand, ensuring compatibility with standard utility infrastructure. The automatic tensioning mechanism simplifies installation, providing a consistent and secure connection without the need for specialized tools or manual adjustments. This product is a critical component for overhead power lines, communication infrastructure, and other structural applications where maintaining precise strand tension is paramount for performance and longevity. The ABB ATSG516 offers a direct and efficient method for splicing, contributing to the overall integrity and operational efficiency of electrical and telecommunications networks. Its design focuses on delivering a dependable splice that meets the requirements of utility construction and maintenance projects. SKU: ATSG516. Manufacturer: ABB - Installation Products. UNSPSC Code: 31162810.
  • Designed for 5/16 inch (7.94 mm) steel strand diameter
  • Compatible with Common, Siemens-Martin, and High-Strength strand types
  • Rated for 5/16 inch (6M) strand
  • Automatic tensioning for simplified and secure installation
  • Suitable for utility and industrial applications

Specifications

Application
Designed and Recommended for use on Common Grade, Siemens-Martin, High-Strength Utility Grade, EHS, Galvanized, Bethalume, Aluminum Steel Strand (per ASTM A 474, A 475)
Overall Length
7.2 in , 182.9mm
Size
5/16 (7.94)
Special Features
Requires no tools fo Quick and Easy Installations. Tapered Cartridge is made of Aluminum and Steel Jaws he Hardened Zinc Plating for Durability. Connectors cn Handle ensile Loads in Excess of 90 percent of the Rated Strength of the Recommended Strand and they Exceed 90 Percent of the Strand Rated Breaking Strength. Pilot Cap and Jaw Elimate Incorrect Insertions. Aluminum Cartridge and Internal Components are Lubricated for Long-Term, Continuous Performance and Corrosion Resistance
Standard
ASTM A 474, A 475
Type
Steel Strand Automatic Splices
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.5600 L
Package Weight (Metric)
0.2540 kg
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How to Install ATSG Steel Strand Deadends and Splices

A comprehensive guide for preparing steel strands and installing ATSG automatic deadends and splices, ensuring proper fit and secure connections.

Estimated time: 1h

Tools needed:

Cable cutters, Tape

Supplies needed:

ATSG Steel Strand Deadends or Splices, Steel strand

  1. Review Safety Guidelines

    Before starting, ensure all apparatus are de-energized. Do not touch or move energized products. Inspect all parts for damage and compatibility. Failure to follow these instructions could result in damage or serious injury.

  2. Verify Package Contents

    Check the package contents to ensure all components are present and undamaged.

  3. Confirm Component Fit

    Verify that all components fit properly with the steel strand and any mating products.

  4. Gather Tools and Maintain Cleanliness

    Have all required tools readily available and maintain a clean work area throughout the installation.

  5. Straighten Strand End

    Ensure the strand end is straight. Straighten the strand segment before cutting to prevent installation difficulties or jaw malfunction.

  6. Trim Deformed Strands

    If strands are deformed or out of lay, trim the end sufficiently to provide a straight and square strand end. Deformed strands can cause jaw malfunction.

  7. Tape Strand Before Cutting (Optional but Recommended)

    If not using sharp cable cutters, tape the strand before cutting to prevent deformation. Remove the tape after cutting.

  8. Mark Strand for Full Insertion (Splice)

    Using the splice as a gauge, tape or mark the steel strand to indicate the full insertion depth (half splice length). This mark will help verify proper insertion later.

  9. Remove Tape from Strand End

    Remove any remaining tape from the strand end before insertion.

  10. Insert Strand into Pilot Cup (Splice)

    Place the prepared strand end into the pilot cup (strand guide) located at the tip of the splice cartridge.

  11. Thrust Strand into Cartridge and Set Jaws (Splice)

    With a smooth, straight thrust, push the strand into the cartridge until it bottoms out. Then, pull on the strand by hand to set the internal jaws. Verify full insertion by checking the mark applied in step 8; if the mark is more than 1/2 inch away from the cartridge tip, the strand is not properly installed.

  12. Repeat for Other Side (Splice)

    Repeat steps 8 through 11 for the other side of the automatic splice.

  13. Verify Hold and Apply Tension (Splice)

    Ensure the strand holds firmly inside both sides of the cartridge and apply tension as required to complete the splice installation.

  14. Remove Tape from Strand End (Deadend)

    Remove any remaining tape from the strand end.

  15. Insert Strand into Pilot Cup (Deadend)

    Place the prepared strand end into the pilot cup (strand guide) at the tip of the deadend cartridge.

  16. Thrust Strand into Cartridge (Deadend)

    With a smooth, straight thrust, push the strand into the cartridge until it appears at the opposite end. Cut any excess strand as needed, typically allowing about 2 inches to protrude beyond the cartridge.

  17. Set Jaws and Apply Tension (Deadend)

    Pull on the strand by hand to set the internal jaws. Ensure the strand holds firmly inside the cartridge and apply tension as required to complete the deadend installation.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

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