ABB - Installation Products ATL5002 - Type Aluminum Two-Hole Lug, Max 35kV, Wire Size 500 kcmil, 1/2 Inch Bolt Hole, Tin Plated, Die Color Code Pink
ABB - Installation Products

ATL5002

UPC: 783786611225


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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB ATL5002 is a Type Aluminum Two-Hole Lug engineered for high-voltage electrical terminations up to 35kV, ensuring reliable performance in medium-voltage power distribution systems. Specifically designed for 500 kcmil wire, this lug features a 1/2-inch bolt hole for secure mounting to bus bars, switchgear, or transformer terminals. The lug is tin-plated to provide enhanced corrosion resistance, extending its service life in harsh industrial and utility environments. The pink die color serves as a quick visual identifier, reducing the risk of misidentification during inventory management and installation processes. Manufactured by ABB - Installation Products, the ATL5002 is optimized for applications requiring high electrical conductivity and mechanical strength, such as medium-voltage power distribution, switchgear connections, and transformer terminations. Its aluminum construction ensures lightweight durability while maintaining superior conductivity, making it ideal for critical infrastructure where reliability is essential. The two-hole design offers flexible mounting options, accommodating various bolt patterns commonly found in industrial and utility settings, which enhances installation versatility. This lug is compatible with both copper and aluminum conductors, providing a versatile solution for terminating large conductors in medium-voltage applications. The ATL5002 meets the stringent demands of high-performance electrical systems, where safety, efficiency, and long-term performance are paramount. Its robust design and high-quality materials make it a dependable choice for professionals seeking a reliable termination solution in medium-voltage electrical installations.
  • Rated for 35kV maximum voltage applications
  • Accommodates 500 kcmil wire size for heavy-duty terminations
  • 1/2-inch bolt hole for secure mounting in switchgear and transformers
  • Tin-plated for corrosion resistance in harsh environments
  • Pink die color for quick visual identification in inventory and installation

Specifications

Cable Size
500 kcmil
Color
Pink
Material
Aluminum
Number Of Holes
2
Special Features
Made of high-conductivity seamless aluminum tubing. Tin plated for corrosion resistance
Standard
UL E9809
Stud Size
1/2 in
Type
Aluminum Two-Hole Lug
Package Dimensions (L x W x H)
6.4 IN x 4.4 IN x 4.19 IN
Package Dimensions (L x W x H)
16.256 cm x 11.176 cm x 10.6426 cm
Package Weight (Imperial)
0.6400 L
Package Weight (Metric)
0.2900 kg
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HYD POWER TOOL FOR CRIMPING RD-RM

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Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309
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Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.

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How to Install Aluminum Compression Lugs and Splices (Type ATL and ASP)

This guide provides step-by-step instructions for safely and correctly installing Type ATL and ASP aluminum compression lugs and splices on stranded, compressed, compact aluminum and copper conductors. Always turn off power before starting.

Estimated time: 20m

Tools needed:

Wire brush (e.g., T&B catalog number WWB1), Crimping tool (mechanical or hydraulic), Appropriate die set for cable size and tool

Supplies needed:

Aluminum compression lugs or splices (Type ATL or ASP), Electrical conductors (aluminum or copper)

  1. Turn Off Power and Verify Connector Size

    WARNING: ELECTRICAL HAZARD! TURN POWER OFF before beginning any work. Verify the wire size marked on the aluminum connector matches the actual cable size you will be using. This ensures proper fit and electrical connection.

  2. Strip Cable Insulation

    Carefully strip the insulation from the end of the cable. Ensure that you avoid damaging the conductor's individual strands during this process to maintain conductor integrity.

  3. Wire Brush the Conductor

    Thoroughly wire brush the conductor side that will be inserted into the connector. This step is crucial for removing any oxidation and ensuring a clean, low-resistance electrical contact. (Reference T&B catalog number WWB1 for a suitable wire brush).

  4. Insert Conductor into Connector

    Fully insert the prepared conductor into the barrel of the aluminum compression connector. Ensure the conductor is seated completely to achieve the intended connection depth.

  5. Crimp the Connector

    Consult the 'Tool and Die Index' provided in the documentation to select the correct tool and die combination for your specific cable size. Crimp the connector the number of times indicated in the chart for your chosen tool/die combination. For splices, make the first crimp just outside the knurl on each side of the center and space subsequent crimps uniformly. For lugs, make the first crimp at the inner end of the barrel and space crimps uniformly along the barrel.

  6. Clean Excess Oxide Inhibitor

    After crimping, wipe off any excess oxide inhibitor that may have been displaced from the connector. This ensures a clean finish and prevents potential issues from residue.

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