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Overview
- Type: Aluminum Two-Hole Lug
- Max Voltage: 35kV (with proper insulation)
- Wire Size: Up to 400 kcmil (aluminum or copper)
- Max Amperage: 400 A
- Bolt Hole: 1/2 inch
- Material: High-conductivity seamless aluminum tubing
- Finish: Tin plated for corrosion resistance
- Die Color Code: Green (for crimping verification)
- Pre-filled with oxide-inhibiting compound
- Chamfered barrels for ease of installation
Specifications
Color | Green |
Material | Aluminum |
Number Of Holes | 2 |
Special Features | Aluminum Lug |
Standard | UL E9809 |
Stud Size | 1/2 in |
Type | Aluminum Two-Hole Lug |
Voltage Rating | 35 kV |
Package Dimensions (L x W x H) | 6 IN x 4 IN x 4 IN |
Package Dimensions (L x W x H) | 15.24 cm x 10.16 cm x 10.16 cm |
Package Weight (Imperial) | 0.4100 L |
Package Weight (Metric) | 0.1860 kg |
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Frequently Asked Questions
What is the maximum voltage rating for the ATL4002 lug?
The ABB ATL4002 lug is rated for a maximum of 35kV.
What wire size can the ATL4002 lug accommodate?
The ATL4002 lug is designed to accommodate wire sizes up to 400 kcmil.
What is the bolt hole size on the ATL4002 lug?
The ATL4002 lug features a 1/2 inch bolt hole.
What is the purpose of the tin plating on the ATL4002 lug?
The tin plating on the ATL4002 lug enhances conductivity and provides corrosion resistance.
What does the Green die color code signify on the ATL4002 lug?
The Green die color code on the ATL4002 lug serves as a visual indicator for proper crimping.
How to Install ATL and ASP Aluminum Compression Lugs and Splices
This guide provides step-by-step instructions for the safe and proper installation of Type ATL and ASP aluminum compression lugs and splices on stranded, compressed, compact aluminum, and copper conductors.
Estimated time: 30m
Tools needed:
Crimping tool (mechanical or hydraulic, refer to Tool & Die Index), Wire brush (T&B catalog #WWB1)
Supplies needed:
Aluminum compression lug or splice (Type ATL/ASP), Electrical cable/conductor, Oxide inhibitor
- Turn Off Power and Ensure Safety
WARNING: ELECTRICAL HAZARD! Before beginning any installation, ensure all power to the circuit is turned OFF to prevent electrical shock or injury.
- Verify Connector Size and Strip Cable Insulation
Check the wire size marked on the aluminum connector to confirm it matches the actual cable size you will be using. Strip the cable insulation carefully, avoiding any damage to the conductor's strands.
- Brush Conductor and Insert into Connector
Using a wire brush (e.g., T&B catalog #WWB1), thoroughly brush the conductor side that will be inserted into the connector to remove any oxidation. Fully insert the cleaned conductor into the connector barrel.
- Crimp the Connector According to Chart
Refer to the 'Tool and Die Index' provided in the documentation to select the correct crimping tool and die combination for your cable size. Crimp the connector the specified number of times. For splices, make the first crimp just outside the knurl on each side of the center and space subsequent crimps uniformly. For lugs, make the first crimp at the inner end of the barrel and space crimps uniformly along the barrel.
- Clean Excess Oxide Inhibitor
After completing the crimping process, wipe off any excess oxide inhibitor from the connector and conductor to ensure a clean and secure connection.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
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What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.