ABB - Installation Products ATL3002 - Type Aluminum Two-Hole Lug, Max 35kV, Wire Size 300 kcmil, 1/2 Inch Bolt Hole, Tin Plated, Die Color Code Blue
ABB - Installation Products

ATL3002

UPC: 783786611195


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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 15

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Overview

The ABB ATL3002 Type Aluminum Two-Hole Lug is a high-voltage electrical connector designed for 35 kV systems with a wire size capacity of 300 kcmil. Constructed from durable aluminum, this lug features a 1/2-inch bolt hole for secure mounting and is tin-plated for enhanced corrosion resistance and conductivity. The blue die color coding ensures easy identification in the field, reducing installation errors and improving maintenance efficiency. This lug is part of ABB’s ATL series, a trusted line of installation products known for reliability in industrial and utility applications. The two-hole design allows for flexible mounting options, accommodating various installation configurations while maintaining a secure connection. With a voltage rating of 35 kV, the ATL3002 is suitable for medium to high-voltage applications, including power distribution, substations, and industrial machinery. Key benefits include: - **Material & Construction**: Aluminum construction provides a balance of strength and lightweight properties, while tin plating enhances corrosion resistance and electrical conductivity. - **Voltage & Current Handling**: Rated for 35 kV, this lug is ideal for medium to high-voltage systems, ensuring safe and efficient power transmission. - **Size Compatibility**: Designed for 300 kcmil wire, it provides a secure fit for large conductors commonly used in power distribution and industrial applications. - **Mounting Flexibility**: The 1/2-inch bolt hole allows for easy installation with standard hardware, simplifying the assembly process. - **Color Coding**: The blue die color aids in quick identification and inventory management, reducing the risk of misapplication. Ideal for use in power utilities, renewable energy installations, and industrial facilities, the ABB ATL3002 is a dependable choice for professionals who require a robust, high-performance lug for their electrical systems.
  • Voltage Rating: 35 kV for medium to high-voltage applications
  • Wire Size: 300 kcmil for large conductors
  • Material: Aluminum with tin plating for corrosion resistance
  • Mounting: 1/2-inch bolt hole for secure installation
  • Color Code: Blue die color for easy identification

Specifications

Color
Blue
Material
Aluminum
Number Of Holes
2
Special Features
Aluminum Lug
Standard
UL E9809
Stud Size
1/2 in
Type
Aluminum Two-Hole Lug
Voltage Rating
35 kV
Package Dimensions (L x W x H)
7.3 IN x 3.8 IN x 5.3 IN
Package Dimensions (L x W x H)
18.542 cm x 9.652 cm x 13.462 cm
Package Weight (Imperial)
0.3500 L
Package Weight (Metric)
0.1590 kg
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How to Install ATL and ASP Aluminum Compression Lugs and Splices

This guide provides step-by-step instructions for the safe and proper installation of ATL and ASP type aluminum compression lugs and splices on stranded, compressed, compact aluminum and copper conductors.

Estimated time: 15m

Tools needed:

Crimping tool (e.g., BlackBurn®, Burndy, Thomas & Betts, Anderson), Appropriate crimping dies (specific to cable size and tool), Wire brush (T&B catalog number WWB1 or equivalent)

Supplies needed:

Aluminum compression lugs or splices (Type ATL and ASP), Electrical cable (stranded, compressed, compact aluminum or copper conductors), Oxide inhibitor (if not pre-filled in connector), Cleaning cloth or rag

  1. Turn Off Power

    WARNING: ELECTRICAL HAZARD! Turn off all power to the circuit before proceeding with the installation to prevent electrical shock or injury.

  2. Verify Connector Size

    Check the wire size marked on the aluminum connector to ensure it is the correct connector for the actual cable size that will be used.

  3. Strip Cable Insulation

    Carefully strip the cable insulation to the appropriate length, avoiding any damage to the conductor's strands.

  4. Brush Conductor

    Wire brush the conductor side that will be inserted into the connector. Use a T&B catalog number WWB1 wire brush or an equivalent to ensure a clean surface.

  5. Insert Conductor

    Fully insert the prepared conductor into the connector barrel until it bottoms out.

  6. Crimp the Connector

    Refer to the Tool and Die Index provided in the documentation. Select one of the tool/die combinations listed for your specific cable size and crimp the connector the number of times shown on the chart. For splices, make the first crimp just outside the knurl on each side of the center and space subsequent crimps uniformly. For lugs, make the first crimp at the inner end of the barrel and space crimps uniformly along the barrel.

  7. Clean Excess Inhibitor

    Wipe off any excess oxide inhibitor that may have been expelled from the connector during the crimping process.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.