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ABB - Installation Products ATL250-12 - Type Aluminum One-Hole Lug, Max 35kV, Wire Size 250 kcmil, 1/2 Inch Bolt Hole, Tin Plated, Die Color Code Red
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ABB Installation Products ATL250-12 Type Aluminum One-Hole Lug, Max 35kV, Wire Size 250 kcmil, 1/2 Inch Bolt Hole, Tin…

UPC: 783786611058


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Overview

The ABB ATL250-12 Type Aluminum One-Hole Lug is a high-voltage termination solution engineered for 35 kV systems, delivering reliable electrical connectivity for 250 kcmil conductors. This lug is optimized for one-hole mounting applications where space efficiency and secure connections are critical. The 1/2 inch bolt hole ensures compatibility with standard mounting hardware, while the tin-plated finish provides corrosion resistance for long-term performance in industrial environments. Designed for medium to high current loads, the ATL250-12 accommodates 250 kcmil wire sizes, making it suitable for power distribution, substations, and renewable energy installations. The red die color provides visual identification, aligning with industry standards for voltage classification. Its aluminum construction balances strength and conductivity, ensuring dependable operation in switchgear, transformers, and other electrical assemblies. Key specifications include a maximum ampere rating of 250 and compatibility with copper or aluminum conductors. The one-hole design simplifies installation and maintenance, reducing downtime in critical applications. Trust ABB’s precision engineering for a termination solution that meets the demands of medium-voltage systems with consistent, low-resistance connections.
  • Rated for 35 kV systems with 250 kcmil conductor compatibility
  • 1/2 inch bolt hole for secure one-hole mounting
  • Tin-plated finish for corrosion resistance in industrial environments
  • Red die color for voltage classification alignment
  • Aluminum construction for strength and conductivity balance

Specifications

Cable Size
250 kcmil
Color
Red
Material
Aluminum
Number Of Holes
1
Special Features
Made of high-conductivity seamless aluminum tubing. Tin plated for corrosion resistance
Standard
UL E9809
Stud Size
1/2 in
Type
Aluminum One-Hole Lug
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.1500 L
Package Weight (Metric)
0.0680 kg
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Frequently Asked Questions

What material is the ATL250-12 made of?

The lug is constructed from aluminum, providing a balance of strength and electrical conductivity.

What voltage rating does the ATL250-12 support?

The ATL250-12 supports a maximum voltage rating of 35 kV, making it suitable for medium-voltage applications.

What conductor size is compatible with this lug?

This lug is designed for 250 kcmil conductors, ensuring reliable connections for medium to high current loads.

What is the bolt hole size for mounting?

The ATL250-12 features a 1/2 inch bolt hole for secure mounting in electrical assemblies.

Is the ATL250-12 corrosion-resistant?

Yes, the lug is tin-plated to resist corrosion, enhancing its durability in industrial environments.

What does the red die color indicate?

The red die color is used for voltage identification, aligning with industry standards for 35 kV systems.

Can this lug be used in renewable energy installations?

Yes, the ATL250-12 is suitable for renewable energy applications, including power distribution and substations.

How to Install Aluminum Compression Lugs and Splices (Type ATL and ASP)

This guide provides step-by-step instructions for the safe and proper installation of Type ATL and ASP aluminum compression lugs and splices on stranded, compressed, compact aluminum and copper conductors.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush (T&B WWB1 or equivalent), Crimping tool with appropriate die set

Supplies needed:

Aluminum compression lug or splice (Type ATL or ASP), Aluminum or copper conductor cable, Oxide inhibitor (if not pre-applied)

  1. Turn Power Off

    WARNING: ELECTRICAL HAZARD! Before beginning any work, ensure that all power to the circuit is completely turned off and locked out to prevent accidental energization.

  2. Verify Connector and Cable Size

    Check the wire size marked on the aluminum connector to ensure it is the correct connector for the actual cable size that will be used. Refer to Figure 1 in the documentation.

  3. Strip Cable Insulation

    Carefully strip the cable insulation to the appropriate length, avoiding any damage to the conductor's strands. Refer to Figure 2 in the documentation.

  4. Wire Brush Conductor

    Wire brush the conductor side that will be inserted into the connector to remove any oxidation. Use a wire brush (e.g., T&B catalog number WWB1). Refer to Figure 3 in the documentation.

  5. Insert Conductor

    Fully insert the prepared conductor into the connector barrel until it bottoms out. Refer to Figure 4 in the documentation.

  6. Crimp the Connector

    Refer to the 'Tool and Die Index' chart in the documentation to select the correct tool/die combination for your cable size. Crimp the connector the specified number of times. For splices, make the first crimp just outside the knurl on each side of the center and space crimps uniformly. For lugs, make the first crimp at the inner end of the barrel and space crimps uniformly along the barrel.

  7. Clean Excess Inhibitor

    Wipe off any excess oxide inhibitor from the crimped connection.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.