Authorized ABB Distributor (Installation Products)
ABB - Installation Products 61178 - Aluminum One-Hole Compact Size Equipment Lug, Short Barrel, Blind End, Max 35kV, Wire Size 750 kcmil, 5/8 Inch Bolt Size, Tin Plated, Neoprene Insulating Cover, Die Code 106H, Die Color Code Black

ABB Installation Products 61178 Aluminum One-Hole Compact Size Equipment Lug, Short Barrel, Blind End, Max 35kV, Wire…

UPC: 786210611785


Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 61178 (SKU 61178) is a high-conductivity wrought aluminum one-hole compact size equipment lug designed for robust electrical connections in demanding industrial applications. This lug features a short barrel and a blind end, ensuring secure termination for conductors up to 750 kcmil. It is rated for use in systems up to 35kV and is tin-plated to inhibit corrosion and ensure excellent conductivity. The 5/8-inch bolt size provides a secure mounting point for equipment. The lug is equipped with a black neoprene insulating cover for enhanced safety and protection. It utilizes die code 106H for proper crimping with compatible tooling. This product is ideal for power distribution, industrial machinery, and electrical infrastructure where reliable, high-voltage connections are critical. The construction emphasizes durability and long-term performance in harsh environments, consistent with ABB's commitment to quality in their Installation Products division. The tin plating, combined with the aluminum construction, offers superior resistance to environmental degradation. The compact size and single-hole configuration make it suitable for space-constrained installations. When properly crimped with the correct die, it meets stringent electrical and mechanical performance requirements for high-voltage applications.
  • Manufacturer: ABB - Installation Products
  • Material: High-conductivity wrought aluminum with tin plating
  • Wire Size: 750 kcmil
  • Bolt Size: 5/8 Inch
  • Voltage Rating: Max 35kV
  • Features: Short barrel, blind end, black neoprene insulating cover
  • Die Code: 106H

Specifications

Cable Size
750 kcmil
Color
Black
Insulation
Neoprene
Material
Aluminum
Number Of Holes
1
Standard
UL E9809, CSA 4503, CSA 7222
Standard
UL E9809, CSA 4503, CSA 7222 / UL E9809, CSA 4503, CSA 7222
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
4.5 IN x 10 IN x 0.1 IN
Package Dimensions (L x W x H)
11.43 cm x 25.4 cm x 0.254 cm
Package Weight (Imperial)
0.010 L
Package Weight (Metric)
0.005 kg
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How to Install the 61178 Connector

This guide provides step-by-step instructions for properly installing the 61178 connector for aluminum and copper conductors.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors, ALUMA-SHIELD® Aluminum Joint Compound, TY-RAP® cable ties

  1. Prepare the cable

    Strip the cable insulation to the length specified in Table 1, ensuring not to nick the cable strands.

  2. Insert the cable

    Insert the stripped cable into the small hole end of the insulating cover and slide it until it is beyond the stripped cable area.

  3. Apply joint compound

    Smear a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the cable and clean the surface with a wire brush or emery cloth.

  4. Insert the cable into the connector

    Remove the protective cap from the connector barrel and insert the cable until it stops, ensuring the insertion length matches the stripped length.

  5. Crimp the connector

    Select the correct installing die from Table 1, insert the connector in the die, and compress between color markings, starting near the tongue.

  6. Clean up

    After crimping, remove any sharp edges, flashes, or burrs from the connector.

  7. Connect the lug

    Connect the lug to the equipment as shown in the documentation.

  8. Secure the insulating cover

    Slide the insulating cover onto the lug until it stops, and secure a TY-RAP® cable tie to the cable insulation flush with the back end of the insulating cover.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

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