UPC: 786210602691
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Minimum Qty: 2
Multiplier: 2
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Overview
- High-conductivity wrought aluminum construction for stranded aluminum or copper conductors up to 400 kcmil
- Long barrel design with enclosed construction for maximum crimp points and environmental protection
- 1/2-inch bolt size and 1-3/4-inch hole spacing for secure mechanical fastening
- Tin-plated finish for corrosion resistance in harsh environments
- Factory pre-filled with joint compound and sealed blind end for reliable, long-term performance
Specifications
Cable Size | 400 kcmil |
Color | Green |
Connection Type | Two-Hole Lug |
Connection Type | Compression Lug |
Insulation | None |
Material | Aluminum |
Mounting Type | Bolt-On |
Mounting Type | Blind End |
Number Of Holes | 2 |
Series | 94H |
Size | 400 kcmil |
Standard | UL E9809 |
Standard | UL E9809 / UL E9809 |
Stud Size | 1/2 in |
Type | Long Barrel |
Voltage Rating | 35 kV |
Package Dimensions (L x W x H) | 6 IN x 4 IN x 4 IN |
Package Dimensions (L x W x H) | 15.24 cm x 10.16 cm x 10.16 cm |
Package Weight (Imperial) | 0.450 L |
Package Weight (Metric) | 0.204 kg |
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Die for 12 Ton 13400 or 13642M Hydrualic Tool for Crimping 204210MT Dragon Tooth Terminals, Brown. .301/.289 Gaging
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How to Install the 60269 Aluminum Lug
Instructions for installing and crimping the 60269 aluminum lug, ensuring a secure electrical connection.
Estimated time: 15m
Tools needed:
Wire strippers, Crimping tool (appropriate die), Wire brush or emery cloth, Safety gloves, Safety glasses
Supplies needed:
Joint compound (for aluminum cable), Belleville compression washer (for bolting to pad)
- Prepare the Cable
WARNING: Risk of shock, disconnect power before installation. Strip the insulation from the cable to the length specified in the product's table. Avoid nicking the cable strands. Remove the plastic protective cap from the wire barrel of the lug.
- Apply Compound and Insert Cable (Aluminum Cable Only)
WARNING: Do not remove compound from barrel. Smear a thin layer of joint compound onto the aluminum cable. Brush the cable with a wire brush or emery cloth. Insert the cable into the connector barrel until it stops. The insertion length should approximate the stripped cable length.
- Perform Crimp
CAUTION: Using an improper installing die may result in a defective connection. Select the appropriate installing die and the number of compressions required as per the product's table. Insert the lug into the die and compress it between the specified markings, starting near the tongue of the connector. Refer to the product's table for the correct die code and number of compressions for your specific cable size and lug model.
- Clean Up Crimp
After crimping, remove any sharp edges, flash, or burrs resulting from the crimping process.
- Insulate the Connection
Insulate the connection using one of the methods specified in the product's table (e.g., shrink tubing or adhesive pad).
- Bolt Lug to Pad
Important: Bolting the lug to a pad is critical for a good connection. Use a Belleville compression washer to compensate for expansion and contraction due to temperature changes. Turn the bolt until the compression washer is flat.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.