ABB - Installation Products 60141 - Aluminum One-Hole Lug, Long Barrel, Blind End, Max 35kV, 3/0 AWG Wire, 5/16 Inch Bolt Size, Tin Plated, Die Code 60, Die Color Code Ruby.
ABB - Installation Products

60141

UPC: 786210601410


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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB - Installation Products Aluminum One-Hole Lug, SKU 60141, is engineered for robust electrical connections in high-voltage industrial applications. This lug features a long barrel design, maximizing crimp surface area for superior wire pull-out strength and performance. Its blind end construction prevents corrosive materials from entering the barrel, ensuring long-term reliability in harsh environments. Rated for a maximum of 35kV, this lug is suitable for demanding utility and industrial power distribution systems. Constructed from high-conductivity wrought aluminum with a tin-plated finish, it offers excellent conductivity and corrosion resistance. The lug accommodates 3/0 AWG stranded conductors and features a 5/16-inch bolt hole size for secure mounting. Identification and inventory management are simplified with the clear die code 60 and ruby die color code. This connector is UL Listed and CSA Certified to 35kV and temperature rated to 90°C when crimped with specified tools and dies. Consult cable manufacturers for voltage stress relief instructions for applications exceeding 2000V. Its design ensures a tight, secure connection, maintaining electrical integrity in critical installations.
  • High-conductivity wrought aluminum construction
  • Long barrel for enhanced crimp strength and performance
  • Blind end design prevents corrosion ingress
  • Rated for 35kV maximum voltage
  • Tin-plated for superior conductivity and corrosion resistance

Specifications

Color
Ruby
Insulation
None
Material
Aluminum
Number Of Holes
1
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
5/16 in
Type
Long Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.090 L
Package Weight (Metric)
0.041 kg
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Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309
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Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.

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Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

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How to Install Aluminum Lugs for Electrical Connections

This guide provides step-by-step instructions for installing aluminum lugs to ensure secure and efficient electrical connections.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors, Joint compound, Belleville compression washers

  1. Prepare the cable

    Strip the insulation from the cable according to the length specified in the installation table. Avoid nicking the cable strands.

  2. Insert the cable into the connector

    Remove the plastic protective cap from the wire barrel. Apply a thin layer of joint compound to the cable, then insert the cable into the connector until it stops, ensuring the insertion length matches the stripped cable length.

  3. Crimp the connector

    Using the appropriate die, insert the connector and compress it according to the number of compressions specified in the installation table. Start compressing near the tongue of the connector.

  4. Install the lug

    Bolt the lug to the pad using a Belleville compression washer to maintain tension. Turn the bolt until the compression washer is flat.

  5. Inspect the connection

    After crimping, check for any sharp edges or burrs and remove them. Ensure the connection is secure and insulated properly.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

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