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ABB - Installation Products 5818008 - Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 444 kcmil, 1/2 Inch Bolt Size, Tin Plated, Die Code 94, Die Color Code Green

ABB Installation Products 5818008 Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 444 kcmil, 1/2 Inch…

UPC: 786210450896

Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB Copper One-Hole Lug, SKU 5818008, is engineered for robust and reliable electrical connections in demanding industrial environments. This high-performance lug is constructed from premium copper, ensuring excellent conductivity and durability. Its tin plating offers superior corrosion resistance, extending the lifespan of the connection even in harsh conditions. Designed for high-voltage applications, this lug boasts a maximum voltage rating of 35 kV, making it suitable for critical power distribution systems, substations, and heavy industrial machinery. The standard barrel design features a convenient peep hole, allowing for visual confirmation of proper wire insertion and crimp quality, a crucial step in ensuring connection integrity. This lug is optimized for wire sizes up to 444 kcmil, providing ample capacity for large conductors. It is designed to accept a 1/2-inch bolt size, facilitating secure and straightforward mounting. For ease of identification and inventory management, the lug is marked with Die Code 94 and a corresponding Green Die Color Code. This color-coding system is standard in many industrial settings, simplifying tool selection and ensuring correct crimping procedures are followed. The one-hole configuration allows for a direct and efficient connection to busbars, equipment terminals, or other termination points. Key Specifications: * **Manufacturer:** ABB - Installation Products * **SKU:** 5818008 * **Material:** Premium Copper, Tin Plated * **Voltage Rating:** Up to 35 kV * **Wire Size Capacity:** 444 kcmil * **Bolt Size:** 1/2 Inch * **Connection Type:** One-Hole Lug * **Barrel Type:** Standard with Peep Hole * **Die Code:** 94 * **Die Color Code:** Green Applications for the ABB 5818008 lug include, but are not limited to, power transmission and distribution infrastructure, industrial motor control centers, renewable energy installations, and large-scale manufacturing facilities. Its robust construction and high-voltage rating ensure dependable performance and safety in critical electrical systems. Trust ABB's commitment to quality and innovation for your most demanding electrical termination needs.
  • High-conductivity copper construction for superior electrical performance.
  • Tin plating provides excellent corrosion resistance for extended durability.
  • Rated for high-voltage applications up to 35 kV.
  • Accommodates large conductors up to 444 kcmil.
  • Standard barrel with peep hole for visual crimp verification.

Specifications

Color
Green
Insulation
None
Material
Copper
Number Of Holes
1
Stud Size
1/2 in
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.480 L
Package Weight (Metric)
0.218 kg
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Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309

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Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309
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Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.

AS-K1-H6

Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705010R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705030R0000

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Frequently Asked Questions

What material is used in this product?

The product is made of high conductivity copper.

What is the wire size compatibility?

The product is compatible with wire sizes of 500 weld and 600 MCM.

What type of finish does the product have?

The product features a tin-plated finish.

How to Install the 5818008 Compression Lug

Instructions for installing and crimping 5818008 compression lugs onto electrical cables.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush, Crimping tool (die and handle/hydraulic/battery tool), Deburring tool

Supplies needed:

5818008 compression lug, Electrical cable, Insulation (adhesive pad or shrink tubing)

  1. Prepare the Cable

    Strip the insulation from the cable to the length specified in the product's documentation. Ensure the cable strands are not nicked. Clean the cable end with a wire brush.

  2. Insert Cable into Lug

    Insert the prepared cable end into the 5818008 compression lug until it stops. Visually inspect through the peep hole to confirm the cable is fully inserted.

  3. Crimp the Lug

    Select the correct installing die and tool as specified in the product's documentation. Place the connector in the die and perform the required number of compressions, beginning near the tongue of the connector. Refer to the product's table for the correct die and number of compressions.

  4. Remove Flash and Burrs

    After crimping, remove any sharp edges, flash, or burrs from the lug using a deburring tool.

  5. Insulate the Connection

    Insulate the connection using the method specified in the product's documentation. This may involve using an adhesive pad or shrink tubing. Refer to the documentation for specific part numbers and cable size compatibility.

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