ABB - Installation Products 54876BE - Copper Two-Hole Lug, Long Barrel, Blind End, Max 35kV, Wire Size 500 kcmil, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing, Tin Plated, Die Code 87, Die Color Code Brown
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ABB - Installation Products

54876BE

UPC: 786210882734

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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB 54876BE is a high-performance copper two-hole lug engineered for demanding electrical applications. This lug is specifically designed for use in systems operating at a maximum voltage of 35kV, ensuring reliable performance in high-voltage environments. Its construction features a long barrel, which provides ample surface area for secure wire termination, and a blind end design, which prevents the ingress of contaminants and ensures a complete and robust connection. The 54876BE is capable of accommodating wire sizes up to 500 kcmil, making it suitable for a wide range of industrial and utility power distribution needs. The lug is equipped with a 1/2-inch bolt size, which, combined with the 1-3/4-inch hole spacing, offers substantial mechanical strength and stability to the connection, resisting vibration and stress. For enhanced durability and electrical performance, the ABB 54876BE features a tin plating. This plating not only provides excellent corrosion resistance, protecting the copper conductor from environmental degradation, but also contributes to superior electrical conductivity, minimizing resistance and power loss at the termination point. For efficient installation and inventory management, the lug is marked with a specific die code: 87. This is further complemented by a distinct brown color code, allowing for quick and accurate identification of the lug type and its associated tooling requirements. This clear marking system is crucial for maintaining organized electrical infrastructure and ensuring the correct components are used during maintenance and installation. As a component of ABB’s comprehensive Installation Products line, the 54876BE is manufactured in the USA, adhering to stringent quality standards. It aligns with the UNSPSC code 39121405, categorizing it within the electrical connectors and accessories segment. This lug is an ideal solution for industrial facilities, power generation plants, and utility networks where dependable and high-voltage electrical terminations are paramount for operational integrity and safety.
  • Voltage rating: 35 kV for high-voltage applications
  • Wire size: Accommodates up to 500 kcmil
  • Bolt size: 1/2 inch for secure mechanical connection
  • Hole spacing: 1-3/4 inches for compatibility with standard mounting
  • Material: Copper with tin plating for corrosion resistance and conductivity

Specifications

Cable Size
500 kcmil
Color
Brown
Connection Type
Two-Hole Lug
Insulation
None
Material
Copper
Material
Copper (Tin Plated)
Material
Copper, Tin Plated
Mounting Type
Blind End
Number Of Holes
2
Series
54876BE
Series
ABB Installation Products
Size
Long Barrel
Size
500 kcmil, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing
Size
500 kcmil
Standard
UL E9809 / UL E9809
Standard
UL E9809
Stud Size
1/2 in
Type
Long Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
6 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
15.24 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
0.700 L
Package Weight (Metric)
0.318 kg
Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309

RDC1/0

Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309
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Die for 12 Ton 13400 or 13642M Hydrualic Tool for Crimping 204210MT Dragon Tooth Terminals, Brown. .301/.289 Gaging

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HYD POWER TOOL FOR CRIMPING RD-RM

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Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated

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Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated
Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.

AS-K1-H6

Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.
PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

A1212SC-G

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Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray

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Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

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Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705030R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

How to Install the Compression Lugs for 600V Applications

This guide provides step-by-step instructions for installing compression lugs on copper cables for 600V applications.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush or emery cloth

Supplies needed:

Compression lugs, Heat shrink tubing (if required)

  1. Strip the cable insulation

    Strip the insulation from the cable to the length specified in the table on the reverse side. Avoid nicking the cable strands.

  2. Prepare the cable end

    Ensure the cable end is clean. Use a wire brush or emery cloth to clean it if necessary. Insert the cable into the connector until it stops.

  3. Crimp the connector

    Insert the connector into the crimping tool and compress it according to the color bands indicated on the connector. Begin crimping near the tongue of the connector.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety.

  5. Insulate the connection

    If required, apply heat shrink tubing over the crimped connection to provide insulation and protection.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.