ABB - Installation Products 54864BE - Copper Two-Hole Lug, Long Barrel, Blind End, Max 35kV, Wire Size 3/0 AWG, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing, Tin Plated, Die Code 50, Die Color Code Orange
ABB - Installation Products

54864BE

UPC: 786210898032

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Overview

The ABB 54864BE is a high-conductivity copper two-hole lug designed for robust electrical connections in demanding industrial settings. Manufactured by ABB Installation Products, this lug is engineered for reliability in high-voltage applications, rated up to 35 kV. Its long barrel design and blind end construction ensure a secure and protected termination, minimizing the risk of contamination or damage during installation and operation. The lug is constructed from premium copper for superior electrical conductivity and is tin-plated to provide excellent corrosion resistance, extending its service life in challenging environments. This lug is specified for wire sizes up to 3/0 AWG, making it suitable for substantial power distribution and industrial machinery connections. It features a 1/2-inch bolt size for secure mounting and a 1-3/4-inch hole spacing, ensuring compatibility with standard mounting hardware and panels. The distinct orange die code 50 facilitates easy identification and proper tooling selection during installation, crucial for maintaining connection integrity and safety standards. The UNSPSC code for this product is 39121405. Ideal for power substations, heavy industrial equipment, and critical electrical infrastructure, the ABB 54864BE lug offers a durable and efficient solution for permanent electrical terminations. Its precise manufacturing and material specifications contribute to reliable performance, reduced power loss, and enhanced safety in high-voltage electrical systems. Trust ABB Installation Products for dependable connection solutions that meet stringent industrial requirements.
  • High-conductivity copper construction for superior electrical performance.
  • Tin-plated finish for enhanced corrosion resistance and durability.
  • Rated for up to 35 kV, suitable for high-voltage applications.
  • Accommodates wire sizes up to 3/0 AWG.
  • Two-hole lug design with 1/2-inch bolt size and 1-3/4-inch hole spacing for secure mounting.

Specifications

Cable Size
3/0 AWG
Color
Orange
Insulation
None
Material
Copper
Number Of Holes
2
Standard
UL E9809 / UL E9809
Stud Size
1/2 in
Type
Long Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.160 L
Package Weight (Metric)
0.073 kg
Copper Two-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 3/0 AWG, 3/8 Inch Bolt Size, 1 Inch Hole Spacing, Tin Plated, Die Code 50, Die Color Code Orange

54211

Copper Two-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 3/0 AWG, 3/8 Inch Bolt Size, 1 Inch Hole Spacing, Tin Plated, Die Code 50, Die Color Code Orange
Aluminum Two-Hole Lug, Long Barrel, Blind End, Max 35kV, 1000 kcmil Wire, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing, Tin Plated, Die Code 140H, Die Color Code N/A

60284

Aluminum Two-Hole Lug, Long Barrel, Blind End, Max 35kV, 1000 kcmil Wire, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing, Tin Plated, Die Code 140H, Die Color Code N/A
Copper One-Hole Lug, Long Barrel, Peep Hole, Max 35kV, Wire Size 250 kcmil, 1/2 Inch Bolt Size, Tin Plated, Die Code 62, Die Color Code Yellow

54913BEPH

Copper One-Hole Lug, Long Barrel, Peep Hole, Max 35kV, Wire Size 250 kcmil, 1/2 Inch Bolt Size, Tin Plated, Die Code 62, Die Color Code Yellow
Copper Two-Hole Lug, Long Barrel - Bell Shaped End, Blind End, Max 35kV, Wire Size 250 kcmil, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing, Tin Plated, Die Code 62, Die Color Code Yellow

54868BEBS

Copper Two-Hole Lug, Long Barrel - Bell Shaped End, Blind End, Max 35kV, Wire Size 250 kcmil, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing, Tin Plated, Die Code 62, Die Color Code Yellow
Aluminum Two-Hole Lug, Long Barrel, Blind End, Max 35kV, 250 kcmil Wire, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing, Tin Plated, Die Code 71H, Die Color Code Red

60256

Aluminum Two-Hole Lug, Long Barrel, Blind End, Max 35kV, 250 kcmil Wire, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing, Tin Plated, Die Code 71H, Die Color Code Red

Frequently Asked Questions

What types of conductors are compatible?

The product is compatible with copper cable conductors classified as G, H, I, K, and M.

What materials are used in the connectors?

The connectors are made from high conductivity copper with an electro-tin plate finish unless specified otherwise.

What suffixes indicate special features?

Suffixes 'PH' denotes a peep hole, 'BT' denotes a blank tongue, and 'R' denotes a round tongue.

What is the crimp tool compatibility?

The connectors require specific crimp tools, such as the 6TONXSS or 15500XSS, depending on the die used.

What is the maximum operating voltage?

The connectors can operate at voltages up to 35kV.

Are there safety warnings for installation?

Yes, ensure installation complies with national and local electrical codes to avoid hazards.

What tools are required for crimping?

Different die halves are required for crimping, such as the 6TON-series or 155-series dies.

Frequently Asked Questions about ABB - Installation Products

What technical support does ABB - Installation Products offer?

ABB - Installation Products offers comprehensive technical support through a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services include emergency services, on-site support, remote diagnostics, installation assistance, equipment assessments, and repair coordination. Customers can also access technical resources via email at [email protected].

What are the main product lines offered by ABB - Installation Products?

ABB - Installation Products offers a comprehensive range of electrical distribution and protection solutions, including panelboards like ReliaGear® and ProLine, circuit monitoring systems, softstarters, and modular bus bar systems. Key product lines cover low voltage applications with specialized offerings such as the SMISSLINE TP flexible power distribution bus system, Ekip UP protection and metering relays, and enclosed/open softstarters for industrial and commercial sectors.

What are the key features of ABB - Installation Products products?

ABB - Installation Products feature advanced, user-friendly design elements optimized for industrial applications. Key features include 2-in-1 Push-in Spring connection technology allowing ferruled and rigid cable connections, tool-free mounting, robust vibration and shock-proof design, and front-accessible terminals. The products deliver high connection capacities up to 18.5 kW, support motor starting solutions, provide short-circuit fuseless protection to 100 kA, and enable faster, more intuitive installation with one-hand mounting and automated wiring capabilities.

What environmental ratings do ABB - Installation Products products have?

ABB - Installation Products offer robust environmental ratings across multiple standards, including IP54 to IP66 protection levels and NEMA Type 1 to Type 4X enclosures. These ratings ensure superior protection against dust, water, and corrosion for both indoor and outdoor industrial applications, with certifications that meet stringent environmental performance requirements.

What accessories are available for ABB - Installation Products products?

ABB - Installation Products offers a comprehensive range of accessories designed to enhance functionality and connectivity across industrial control systems. Key accessories include auxiliary contact blocks, signaling contacts, shunt trips, undervoltage releases, electronic timers, interlocks, interface relays, terminal blocks, and connection accessories. These accessories are compatible with SMISSLINE TP plug-in distribution systems and Unifix AD busbar systems, allowing for easy installation and configuration of manual motor starters, circuit breakers, and other electrical components.

What is ABB - Installation Products's warranty policy?

ABB - Installation Products offers a standard 1-year factory warranty for most installation products, with options to extend warranty coverage up to 5 years for specific product lines like low voltage circuit breakers. Extended warranty requires online registration through ABB's Extended Warranty Tool, which verifies product application and provides additional coverage for manufacturing defects and factory-mounted accessories.

What industries and applications are ABB - Installation Products products used for?

ABB - Installation Products serve critical electrical infrastructure needs across diverse industries including Energy, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their products cover essential applications such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems, engineered for high-reliability environments with a strong emphasis on safety, efficiency, and sustainability.

What communication protocols do ABB - Installation Products products support?

ABB - Installation Products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with high-speed data transmission capabilities up to 100 Mbps and support for various network topologies.

How are ABB - Installation Products products typically installed?

ABB - Installation Products are installed through a professional, systematic process emphasizing fast, intuitive wiring and tool-free mounting. Typical installation involves precise equipment verification, secure electrical connections, and comprehensive testing, including foundation frame assessment, busbar and cable connections, earthing system establishment, and thorough pre-commissioning functional tests to ensure optimal performance and reliability.

What certifications and standards do ABB - Installation Products products comply with?

ABB - Installation Products products meet rigorous international certifications including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products comply with critical standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, ensuring high performance and reliability across industrial installation applications.