ABB - Installation Products 54857BE - Copper Two-Hole Lug, Long Barrel, Blind End Max 35kV, Wire Size #1 AWG, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing, Tin Plated, Die Code 37, Die Color Code Green
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ABB - Installation Products

54857BE

UPC: 786210199832


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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 10

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Overview

The ABB 54857BE Copper Two-Hole Lug is a high-voltage electrical connector engineered for secure power distribution in industrial and utility applications. This lug supports #1 AWG wire sizes and accommodates a 1/2-inch bolt, with a long barrel and blind end for reliable termination. Rated for a maximum of 35kV, it meets the demands of high-voltage systems, including power substations, industrial machinery, and electrical infrastructure. Constructed from premium copper and finished with tin plating, the lug delivers superior electrical conductivity and corrosion resistance, ensuring long-term performance in harsh environments. The 1-3/4 inch hole spacing provides flexible mounting options, while the Die Code 37 and green die color code enable proper crimping and easy identification during installation. With a U.S.-manufactured design and UNSPSC classification 39121405, this ABB lug is a trusted choice for professionals requiring durable, high-quality connectors for critical power connections.
  • Rated for maximum 35kV applications with #1 AWG wire compatibility
  • Long barrel and blind end design for secure, reliable terminations
  • Tin-plated copper construction for superior conductivity and corrosion resistance
  • 1/2-inch bolt size with 1-3/4-inch hole spacing for versatile mounting
  • Die Code 37 and green die color code for proper crimping and identification

Specifications

Cable Size
1 AWG
Color
Green
Insulation
None
Material
Copper
Material
Copper, Tin Plated
Mounting Type
Two-Hole Lug
Number Of Holes
2
Size
#1 AWG
Size
#1 AWG, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing
Size
#1 AWG, 1/2 Inch Bolt, 1-3/4 Inch Hole Spacing
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
1/2 in
Type
Long Barrel
Voltage Rating
35 kV
Voltage Rating
35kV
Package Dimensions (L x W x H)
5.2 IN x 4.7 IN x 3.2 IN
Package Dimensions (L x W x H)
13.208 cm x 11.938 cm x 8.128 cm
Package Weight (Imperial)
0.120 L
Package Weight (Metric)
0.054 kg
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How to Install the 54857BE Compression Lugs

This guide provides step-by-step instructions for installing 54857BE compression lugs for electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush, Multimeter

Supplies needed:

Compression lugs, Cable, Insulation tubing

  1. Prepare the cable

    Strip the insulation from the cable to the specified length using wire strippers. Ensure not to nick the cable strands.

  2. Clean the cable end

    Clean the cable end using a wire brush or emery cloth to ensure a good connection. Insert the cable into the compression lug until it stops.

  3. Crimp the connector

    Place the connector in the crimping tool and compress it according to the specified die code. Ensure you start compressing near the tongue of the connector.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety.

  5. Insulate the connection

    Apply insulation methods as specified in the documentation to protect the connection from environmental factors.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.