Authorized ABB Distributor (Installation Products)
ABB - Installation Products 54485 - Copper Two-Hole High Voltage Lug, Long Barrel, Blind End, Max 15kV, Wire Size 600 kcmil, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing, Tin Plated, Die Code 94R, Green Rounding

ABB Installation Products 54485 Copper Two-Hole High Voltage Lug, Long Barrel, Blind End, Max 15kV, Wire Size 600 kcmil…

UPC: 786210544854


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Minimum Qty: 6

Multiplier: 6

*Contact for lower quantities*

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 54485 Copper Two-Hole High Voltage Lug is a precision-engineered electrical termination solution designed for high-voltage industrial applications up to 15kV. Engineered for 600 kcmil copper conductors, this lug features a long barrel and blind-end construction to maximize crimp density and wire pull-out strength. The 1/2-inch bolt size and 1-3/4-inch hole spacing ensure secure mechanical fastening, while the tin-plated copper construction delivers superior conductivity and corrosion resistance in harsh environments. Key specifications include a 1-3/4-inch hole spacing, green barrel color coding (Die Code 94R), and compatibility with standard crimping tools. Its enclosed barrel design prevents corrosive ingress, making it ideal for outdoor substations, switchgear, and industrial power distribution systems. The green rounding and color-coded die index ensure proper tool selection and installation consistency. Manufactured by ABB Installation Products, the 54485 is part of a comprehensive line of high-voltage termination solutions trusted by utilities and industrial facilities worldwide. The two-hole design provides enhanced mechanical stability for high-stress applications, while the electro-tin plating ensures long-term reliability in corrosive environments. The lug is designed for use with Class G, H, I, K, and M flexible copper conductors, offering versatility across a wide range of industrial applications.
  • Designed for 600 kcmil copper conductors with long barrel and blind-end construction
  • 1/2-inch bolt size and 1-3/4-inch hole spacing for secure mechanical fastening
  • Tin-plated copper construction ensures superior conductivity and corrosion resistance
  • Temperature-rated to 90°C with UL and CSA certifications for 35kV applications
  • Green barrel color coding (Die Code 94R) for proper tool selection and installation consistency

Specifications

Cable Size
600 kcmil
Color
Green
Connection Type
1/2 Inch Bolt
Insulation
None
Material
Copper
Mounting Type
Blind End
Number Of Holes
2
Size
600 kcmil
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
1/2 in
Type
Long Barrel
Voltage Rating
15 kV
Package Dimensions (L x W x H)
6 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
15.24 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
0.700 L
Package Weight (Metric)
0.318 kg
Die for 12 Ton 13400 or 13642M Hydrualic Tool for Crimping 204210MT Dragon Tooth Terminals, Brown. .301/.289 Gaging

13682

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HYD POWER TOOL FOR CRIMPING RD-RM

13642M

HYD POWER TOOL FOR CRIMPING RD-RM
Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309

RDC1/0

Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309
U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.

CD6A

U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.
Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated

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Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated
Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.

AS-K1-H6

Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705010R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705030R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray

E989NNJ-5-HD

Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray
PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

A1212SC-G

PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

Frequently Asked Questions

What conductor sizes are compatible with the 54485 lug?

The 54485 lug is designed for 600 kcmil copper conductors, including Class G, H, I, K, and M flexible stranding.

What is the maximum operating voltage for this lug?

The 54485 lug is rated for applications up to 15kV, with UL and CSA certifications for 35kV.

What is the bolt size for the 54485 lug?

The 54485 lug features a 1/2-inch bolt size for secure mechanical fastening.

What is the hole spacing on the 54485 lug?

The 54485 lug has a 1-3/4-inch hole spacing to accommodate standard mounting configurations.

What is the barrel style of the 54485 lug?

The 54485 lug features a 90° long barrel design for enhanced crimp density and wire pull-out strength.

Is the 54485 lug suitable for outdoor use?

Yes, the enclosed barrel design prevents corrosive ingress, making it ideal for outdoor substations and industrial environments.

How to Install the 54485 Controller

This guide provides step-by-step instructions for installing and wiring the 54485 Controller safely and effectively.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors

  1. Disconnect power

    Ensure that all power to the installation area is disconnected to prevent electrical shock during installation.

  2. Mount the controller

    Secure the 54485 Controller to the DIN rail using the integrated clips. Ensure the controller is level and firmly attached.

  3. Prepare the conductors

    Remove the cable jacket and insulation to the specified strip length. Ensure that the conductors are clean and free of damage.

  4. Insert conductors into connectors

    Fully insert the prepared conductors into the connector barrel, ensuring a snug fit.

  5. Crimp the connectors

    Make the first crimp at the pad end of the barrel, then rotate the tool 90 degrees and make a second crimp to ensure a secure connection.

  6. Verify connections

    Use a multimeter to check the integrity of the connections. Ensure there are no shorts or open circuits.

  7. Reconnect power

    Once all connections are verified, restore power to the installation area and check the functionality of the controller.

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What accessories are available for Thomas and Betts products?

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What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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