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ABB - Installation Products 54479 - Copper Two-Hole High Voltage Lug, Long Barrel, Blind End, Max 15kV, Wire Size 4/0 AWG, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing, Tin Plated, Die Code 54R, Purple Rounding Die

ABB Installation Products 54479 Copper Two-Hole High Voltage Lug, Long Barrel, Blind End, Max 15kV, Wire Size 4/0 AWG…

UPC: 786210544793


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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 10

*Contact for lower quantities*

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB Copper Two-Hole High Voltage Lug (SKU 54479) is a precision-engineered termination solution for high-voltage electrical systems up to 15kV. Designed for 4/0 AWG stranded copper conductors, this lug features a long barrel for maximum crimp surface area, ensuring superior wire pull-out strength and long-term reliability. The blind end design prevents corrosive ingress, making it ideal for harsh industrial environments. Constructed from high-conductivity copper and tin-plated for corrosion resistance, this lug delivers consistent electrical performance. Rated for 90°C operation, this lug is optimized for use with Panduit Die Index Number P54 (Die Code 54R) for proper crimping. For applications exceeding 2000V, consult the cable manufacturer for voltage stress relief instructions. This lug is part of ABB's Installation Products line, delivering dependable termination solutions for power distribution, substations, and industrial facilities.
  • Accommodates 4/0 AWG stranded copper conductors
  • Rated for high-voltage applications up to 15kV
  • Long barrel design maximizes crimp surface area for superior pull-out strength
  • Blind end prevents corrosive ingress in harsh environments
  • Tin-plated copper construction ensures corrosion resistance and conductivity
  • Rated for 90°C operation
  • Compatible with Panduit Die Index Number P54 (Die Code 54R)
  • Tested to Telcordia NEBS Level 3 and American Bureau of Shipping standards

Specifications

Application
Recommended for applications of a maximum of 15 kV
Cable Size
4/0 AWG
Color
Purple
Connection Type
Two-Hole, Blind End
Insulation
None
Material
Copper
Material
Copper, Tin Plated
Number Of Holes
2
Size
4/0 AWG, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing
Special Features
Recommended for up to 15KV applications, installed with standard T&B tools with special rounding dies
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
1/2 in
Type
Long Barrel
Voltage Rating
35 kV
Voltage Rating
15 kV
Package Dimensions (L x W x H)
5 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
12.7 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
0.200 L
Package Weight (Metric)
0.091 kg
Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309

RDC1/0

Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309
U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.

CD6A

U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.
Die for 12 Ton 13400 or 13642M Hydrualic Tool for Crimping 204210MT Dragon Tooth Terminals, Brown. .301/.289 Gaging

13682

Die for 12 Ton 13400 or 13642M Hydrualic Tool for Crimping 204210MT Dragon Tooth Terminals, Brown. .301/.289 Gaging
HYD POWER TOOL FOR CRIMPING RD-RM

13642M

HYD POWER TOOL FOR CRIMPING RD-RM
Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated

F4-PS-W-NP

Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated
Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.

AS-K1-H6

Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.
PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

A1212SC-G

PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray
Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray

E989NNJ-5-HD

Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705010R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705030R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

How to Install the Copper High Voltage Terminals

This guide provides step-by-step instructions for installing copper high voltage terminals safely and effectively.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Crimping tool, Multimeter

Supplies needed:

Copper high voltage terminals, Mounting screws, Cable ties, Hose clamps

  1. Prepare the cable

    Train the cable into its final position and remove any excess cable from the end. Strip the cable jacket, shield, and insulation to the specified length as indicated in the installation chart.

  2. Insert the conductor

    Insert the conductor fully into the connector barrel. Ensure that the conductor is properly seated to avoid any connection issues.

  3. Crimp the connector

    Make the first crimp at the pad end of the barrel using the crimping tool. Crimp in overlapping steps toward the tapered end of the connector to ensure a secure connection.

  4. Ensure proper crimping

    To ensure the connector is round and to avoid possible flash and ridges, rotate the crimping tool 90 degrees and repeat the crimping process.

  5. Secure the conductor

    In case of basketing or birdcaging, tightly secure a hose clamp or cable tie to the bare conductor next to the connector before crimping to maintain the integrity of the connection.

  6. Verify connections

    After crimping, use a multimeter to verify the integrity of the connections. Ensure there are no shorts or open circuits before powering up the system.

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