Authorized ABB Distributor (Installation Products)
ABB - Installation Products 54260 - Copper Two-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 2/0 AWG, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing, Tin Plated, Die Code 45, Die Color Code Black
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ABB Installation Products 54260 Copper Two-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 2/0 AWG, 1/2 Inch…

UPC: 786210542607


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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 10

*Contact for lower quantities*

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB Copper Two-Hole Lug (SKU 54260) is a high-voltage electrical connector engineered for secure, long-term connections in industrial power distribution and machinery. Rated for up to 35kV, this lug accommodates 2/0 AWG wire and is compatible with 1/2-inch bolts, ensuring compatibility with standard industrial hardware. The tin-plated copper construction delivers superior conductivity and corrosion resistance, critical for harsh environments where reliability is non-negotiable. Designed for high-voltage applications, the 54260 features a standard barrel with a peep hole for visual verification of wire insertion, eliminating installation guesswork. The 1-3/4-inch hole spacing provides flexibility for mounting configurations, while the black die color code (45) ensures easy identification in inventory and on-site. This lug is ideal for power distribution panels, industrial machinery, and electrical infrastructure where high-voltage connections demand precision and durability. Key specifications include a 35kV voltage rating, 2/0 AWG wire size, 1/2-inch bolt compatibility, and 1-3/4-inch hole spacing. The tin-plated copper material ensures long-term performance in corrosive or high-temperature environments. With a die code of 45 and black color, the 54260 is optimized for industrial-grade applications where traceability and reliability are paramount.
  • Rated for up to 35kV applications with 2/0 AWG wire compatibility
  • Tin-plated copper construction for superior conductivity and corrosion resistance
  • Standard barrel with peep hole for visual wire insertion verification
  • 1-3/4-inch hole spacing for flexible mounting configurations
  • Black die color code (45) for easy inventory and installation management

Specifications

Cable Size
2/0 AWG
Color
Black
Connection Type
Peep Hole, Two-Hole Lug
Connection Type
Screw Terminal
Connection Type
Two-Hole Lug
Insulation
None
Material
Copper
Material
Copper (Tin Plated)
Material
Copper, Tin Plated
Mounting Type
Peep Hole
Number Of Holes
2
Size
2/0 AWG, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing
Size
2/0 AWG, 1/2 inch bolt, 1-3/4 inch hole spacing
Size
2/0 AWG, 1/2" Bolt, 1-3/4" Hole Spacing
Size
Standard Barrel
Standard
UL E9809 / UL E9809
Standard
UL E9809
Stud Size
1/2 in
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.120 L
Package Weight (Metric)
0.054 kg
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Frequently Asked Questions

What wire size does this lug accommodate?

The lug is designed for 2/0 AWG wire, as specified in the product catalog.

What is the maximum voltage rating for this lug?

The lug is rated for a maximum of 35kV, suitable for high-voltage applications.

What bolt size is compatible with this lug?

The lug is compatible with 1/2-inch bolts, ensuring standard industrial hardware compatibility.

Does this lug have a visual inspection feature?

Yes, the standard barrel design includes a peep hole for visual inspection of wire insertion.

What is the hole spacing for mounting this lug?

The lug features a 1-3/4-inch hole spacing for flexible mounting configurations.

What is the die color code for this lug?

The die color code is black, corresponding to die code 45 for easy identification.

How to Install the 54260 Lug

Instructions for installing and crimping 54260 lugs onto electrical cables.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush, Crimping tool (die and handle/hydraulic/battery operated), Utility knife (for removing burrs)

Supplies needed:

Insulation tubing, Adhesive pad

  1. Prepare the Cable

    Strip the insulation from the cable to the length specified in the product's documentation. Ensure the cable strands are not nicked during this process.

  2. Insert Cable into Connector

    Clean the cable end with a wire brush. Insert the cable into the lug connector until it reaches the end. Visually confirm full insertion through the inspection peep hole.

  3. Crimp the Lug

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the specified markings, starting near the tongue. Refer to the product's documentation for the correct installing die and the required number of compressions for your specific lug and cable size.

  4. Finish and Insulate

    After crimping, remove any sharp edges, flash, or burrs from the lug. Insulate the connection using the method specified in the product's documentation, such as shrink tubing or an adhesive pad.

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