ABB - Installation Products 54224 - Copper Two-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 800 kcmil, 1/2 Inch Bolt Size, 1-3/4 Inch Hole Spacing, Tin Plated, Die Code 107, Die Color Code Orange
ABB - Installation Products

54224

UPC: 786210542249

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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB Copper Two-Hole Lug (SKU: 54224) is a high-performance electrical connector designed for demanding industrial applications. Featuring a standard barrel with a peep hole, this lug is rated for a maximum voltage of 35kV, ensuring reliable performance in high-voltage systems. Constructed from high-quality copper and tin-plated for enhanced corrosion resistance, it accommodates wire sizes up to 800 kcmil and features a 1/2-inch bolt size with a 1-3/4-inch hole spacing. The orange die color code and die code 107 make it easy to identify and inventory. Ideal for utility, industrial, and commercial electrical installations, this lug provides secure and efficient connections, reducing installation time and ensuring long-term durability.
  • High-voltage rated up to 35kV for demanding electrical applications
  • Constructed from durable copper with tin plating for corrosion resistance
  • Accommodates wire sizes up to 800 kcmil for versatile use
  • Standard barrel design with peep hole for easy installation and inspection
  • 1/2-inch bolt size with 1-3/4-inch hole spacing for secure connections

Specifications

Cable Size
800 kcmil
Color
Orange
Insulation
None
Material
Copper
Number Of Holes
2
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
1/2 in
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
6 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
15.24 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
0.900 L
Package Weight (Metric)
0.408 kg
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How to Install the 54224 Connector

This guide provides step-by-step instructions for installing the 54224 connector, ensuring proper crimping and insulation for reliable electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Multimeter

Supplies needed:

54224 connector, Cable, Insulation materials (adhesive pad or shrink tubing)

  1. Prepare the cable

    Strip the insulation from the cable to the specified length in the installation table. Avoid nicking the cable strands to prevent breakage.

  2. Insert the cable into the connector

    Clean the cable end with a wire brush, then insert it into the 54224 connector until it stops. Use the inspection peep hole to confirm that the cable is fully inserted.

  3. Crimp the connector

    Place the connector in the crimping tool and compress it according to the markings, starting near the tongue of the connector. Refer to the installation table for the required number of compressions.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety and proper installation.

  5. Insulate the connection

    Apply insulation to the crimped area using either an adhesive pad or shrink tubing as specified in the installation table.

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