Authorized ABB Distributor (Installation Products)
ABB - Installation Products 54206 - Copper Two-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size #4 AWG, 1/4 Inch Bolt Size, 5/8 Inch Hole Spacing, Tin Plated, Die Code 29, Die Color Code Gray
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ABB Installation Products 54206 Copper Two-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size #4 AWG, 1/4 Inch…

UPC: 786210542065


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Installation InstructionsSpecification SheetManufacturer Product Website

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Minimum Qty: 50

Multiplier: 50

*Contact for lower quantities*

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB Copper Two-Hole Lug (SKU 54206) is a tin-plated copper electrical connector engineered for high-voltage applications up to 35kV. Designed for wire sizes of #4 AWG, this lug features a standard barrel with a peep hole for visual verification of wire insertion, ensuring a secure and reliable connection. It accommodates 1/4 inch bolts and has a 5/8 inch hole spacing for robust mounting. The lug is identified by Die Code 29 and a Gray color code for easy inventory management. Constructed from high-quality copper and tin-plated for enhanced corrosion resistance, it delivers excellent conductivity and long-term durability in industrial and commercial electrical systems. This lug meets stringent industry standards, making it a dependable choice for critical power distribution and termination points in demanding environments.
  • Tin-plated copper construction for corrosion resistance and conductivity
  • Rated for wire sizes up to #4 AWG and 35kV applications
  • Standard barrel with peep hole for visual wire insertion verification
  • 1/4 inch bolt size with 5/8 inch hole spacing for secure mounting
  • Die Code 29 and Gray color code for easy identification and inventory management

Specifications

Cable Size
4 AWG
Color
Gray
Connection Type
Peep Hole (for visual inspection)
Connection Type
Peep Hole
Connection Type
Two-Hole Lug
Insulation
None
Material
Copper, Tin Plated
Material
Copper
Mounting Type
Bolted
Mounting Type
Bolt
Mounting Type
Two-Hole Lug
Mounting Type
Crimping
Number Of Holes
2
Series
Die Code 29
Size
#4 AWG
Size
#4 AWG, 1/4 Inch Bolt Size, 5/8 Inch Hole Spacing
Size
#4 AWG, 1/4" bolt, 5/8" hole spacing
Size
#4 AWG, 1/4 Inch Bolt, 5/8 Inch Hole Spacing
Standard
UL E9809 / UL E9809
Standard
UL E9809
Stud Size
1/4 in
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.030 L
Package Weight (Metric)
0.014 kg
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Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309
U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.

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Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated

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Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated
Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.

AS-K1-H6

Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.
PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

A1212SC-G

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Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray

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Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705010R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705030R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

Frequently Asked Questions

What is the wire size compatibility?

The product is compatible with #4 AWG wire size.

What material is used in this product?

The product is made of high conductivity copper.

What is the finish of the product?

The finish of the product is tin plated.

Are the dimensions provided in metric units?

Yes, dimensions in brackets are in metric units.

What is the purpose of the drawing?

The drawing is intended for descriptive purposes only.

How to Install the 54206 Lug

Instructions for installing and crimping 54206 lugs onto electrical cables.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush, Crimping tool (die and handle/hydraulic/battery operated), Utility knife (for removing burrs)

Supplies needed:

Insulation tubing, Adhesive pad

  1. Prepare the Cable

    Strip the insulation from the cable to the length specified in the product's documentation. Ensure the cable strands are not nicked during this process.

  2. Insert Cable into Connector

    Clean the cable end with a wire brush. Insert the cable into the lug connector until it reaches the end. Visually confirm full insertion through the inspection peep hole.

  3. Crimp the Lug

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the specified markings, starting near the tongue. Refer to the product's documentation for the correct installing die and the required number of compressions for your specific lug and cable size.

  4. Finish and Insulate

    After crimping, remove any sharp edges, flash, or burrs from the lug. Insulate the connection using the method specified in the product's documentation, such as shrink tubing or an adhesive pad.

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