ABB - Installation Products 54185 - Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 400 kcmil, 5/8 Inch Bolt Size, Tin Plated, Die Code 76, Die Color Code Blue
ABB - Installation Products

54185

UPC: 786210541853


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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB Copper One-Hole Lug (SKU: 54185) is a copper electrical lug designed for high-voltage applications up to 35kV. Rated for 400 kcmil wire size and compatible with a 5/8" bolt, this lug ensures secure, reliable connections in power distribution systems, industrial machinery, and electrical infrastructure. The standard barrel design includes a peep hole for easy installation and inspection, while tin plating enhances corrosion resistance and durability. The blue die code 76 provides clear identification and traceability. Manufactured in the US by ABB Installation Products, this lug meets rigorous industrial standards for high-voltage electrical connections.
  • Rated for maximum 35kV voltage applications
  • Compatible with 400 kcmil wire size
  • 5/8" bolt size for secure mounting
  • Tin-plated copper construction for corrosion resistance
  • Peep hole for easy installation and inspection
  • Blue die code 76 for identification and traceability

Specifications

Cable Size
400 kcmil
Color
Blue
Connection Type
Peep Hole
Connection Type
Bolt
Connection Type
One-Hole Lug
Insulation
None
Material
Copper
Material
Copper, Tin Plated
Mounting Type
5/8 Inch Bolt Size
Mounting Type
5/8 Inch Bolt
Mounting Type
Peep Hole, Standard Barrel
Mounting Type
Bolt
Number Of Holes
1
Poles
1
Series
Die Code 76
Size
400 kcmil
Size
400 kcmil, 5/8 Inch Bolt Size
Standard
UL E9809 / UL E9809
Standard
UL E9809
Stud Size
5/8 in
Type
Standard Barrel
Voltage Rating
35kV
Voltage Rating
35 kV
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.270 L
Package Weight (Metric)
0.123 kg
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Frequently Asked Questions

What wire sizes are compatible with product 54101?

The product is compatible with wire sizes ranging from 14 AWG to 1000 kcmil.

What is the maximum wire size for 54101?

The maximum wire size for product 54101 is 1000 kcmil.

What is the minimum wire size for 54101?

The minimum wire size for product 54101 is 14 AWG.

What materials are used in product 54101?

Product 54101 is made of high conductivity copper and is electro tin plated.

What certifications does product 54101 have?

Product 54101 conforms to UL 486 A, UL 486 B, CSA C22.2 No. 65-18, and RoHS3.

What is the bolt size for product 54101?

The bolt size for product 54101 is 1/4 inch.

What installation tools are recommended for 54101?

Recommended installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

How can I visually inspect the wire fit?

Product 54101 features a peep hole for visual inspection of wire fit.

What is the crimp area design of 54101?

The product has a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.

What are the safety precautions for using 54101?

The product must be installed in accordance with applicable national and local electrical codes.

How to Install the 54185 Connector

This guide provides step-by-step instructions for installing and crimping the 54185 connector for high conductivity copper cables.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Multimeter

Supplies needed:

Cable connectors, Insulation materials (adhesive pads or shrink tubing)

  1. Strip the cable insulation

    Strip the insulation from the cable to the specified length as shown in the installation table. Avoid nicking the cable strands to prevent breakage.

  2. Insert the cable into the connector

    Clean the cable end with a wire brush and insert it into the connector until it stops. Use the inspection peep hole to confirm that the cable is fully inserted.

  3. Crimp the connector

    Place the connector in the crimping die and compress it according to the markings, starting near the tongue of the connector. Refer to the installation table for the number of compressions required.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety.

  5. Insulate the connection

    Insulate the crimped connection using the appropriate method as indicated in the installation table, ensuring a secure and safe connection.

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How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

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What are the main product lines offered by Thomas and Betts?

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What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

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What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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